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About Google Book Search Google's mission is to organize the world's information and to make it universally accessible and useful. Google Book Search helps readers discover the world's books while helping authors and publishers reach new audiences. You can search through the full text of this book on the web at |http: //books .google .com/I • » MANUAL OP MINING TOOLS? GOMPRI8INO OBSEBVATIONS ON THE MATERIALS FEOM, AND PROCESSES BY WHICH THEY ARE MANUFACTURED; THEIR SPECIAL USES, APPLICATIONS, QUALITIES, AND EFFICIENCY. / J IUtii5tr«ttb bg an S.tXa« /Sj • p^ • 3<3 CONTAINING 286 WOOD ENGRAVINGS OF MINING TOOLS, DRAWN TO SCALE. BY WILLIAM MOEGANS, LBCTDBXB OH WKINO AT THB BBI8T0L SCHOOL OF MZNXg. uineii LONDON : LOCKWOOD & CO., 7, STATIONERS' HALL COURT, LUDGATE HILL. 1871. //■/./ a. (f:^ The Atlas of Engravings to accompany anJyillus' trate the Manual of Mining Tools, price 4^. Od. PEEFACE. One of the striking features of the Art of Mining, in its wide application, is the variety which characterizes the tools used for prosecuting it. This variety may be to some extent the result of prejudices which establish local custom ; but in the main it is the fruit of skilful design, or selec- tion, for advantageously accomplishing the sundry details of mining operations. The (Object in general is one of interest and importance to those who aim at promoting the prosperity of mining, since, for the successful prosecution of that* industry, so much depends upon the adaptability and quality of the tools used. It is consequently requisite that the prin- ciples which regulate their efficiency should be thoroughly understood, and as several mining tools are required for work of an exceptional nature, it is desirable to tave epecAaX. ^c-o^^vdI^ IV PEEFACOa. ance with some points, as touching both prin- ciples and practice, in relation to those tools in particular. It has been endeavoured to make the following pages of some service to mine managers, viewers, or captains, and overmen, whose knowledge of the quality, durability, manufacture, and selection of tools is often appealed to, and who, conse- quently, require to be familiar with the practical bearings of the subject. The affording of information to mining stu- dents has also been aimed at* For their advan- tage the principles of operation of some of the tools have been noticed, with additional points, which otherwise would not have been introduced. It is hoped, however, that those of their number who intend to successfully direct mining opera- tions, will be prompted by the perusal of these pages to seek possession of an acquaintance with the actual me of, at least, ihe ^ordinary mining tools. To such individuals the advantage of ex- perience thereby gained cannot be overrated, and they should constantly remember that when the time arrives for them to take charge of the execution of work, they ought to be able to bring to bear the requisite practical knowledge, PREFACE. V and not to be entering upon the acquirement of it.* Another intention has been that of affording English superintendents of foreign mines such particulars, derived from practice^ as may be useful to them when engaged in the discharge of functions demanding their close acquaintance with details which, in this country, where manu- facturing industry and skilled labour are always close at hand, may be regarded as insignificant and unnecessary. With the hope that these pages will be read by working miners, and artisans concerned in the furnishing of mining tools, it has been attempted to treat the subject in a way calculated to interest and inform them upon numerous points. The writer is proud to acknowledge that much of the information which has served him well in daily practice has been communicated to him by men of these vocations, amongst whom prevails a high degree of natural intelligence, which is often con- cealed by modest reserve. * Freqnenily, disappointments in mining enterprises are 'witnessed at home and abroad, through those who have con- trol of the works labouring imder the drawback of a training — if any at all — ^in which actual practice in mining haa \)«Ri^ quite neglectod. VI PREFACE. In cases of the most common tools, data relating to the weights, costs, and prices have, in several instances, been given, as nearly as it has been found possible to strike the average ruling in this country. Although these figures may slightly fluctuate in any particular neighbourhood, and may vary somewhat in different districts, such details as are supplied will oi^ten be acceptable as a guide in agreeing for, purchasing, and valuing tools. The writer is persuaded that a more general diffusion of knowledge regarding the special forms of mining tools lised for particular work, in different districts and countries, must be advantageous. Consequently, various tools more or less peculiar to different localities, and also feome foreign tools, have been illustrated. In- stances are occadidiiaUy to be seen of miners trorking under lilifavourable circumstances through being uninformed reglarding tools used in a remote district. The illustrations— drtiwii to scale — ^may be foimd convenient to some for reference, when requiring an insight into the character of details belonging to our subject, which, amongst mining and manufacturing circles, and in engineering PREFACE. Vii publications^ are often alluded to in technical language. The foregoing remarks summarize the purport of this little book. It has been written in the midst of busy occupation in mining and mechanical pur- suits — a circumstance which, almost as a natural consequence, has added to its imperfections. Simple as the subject appears, it was adopted because the need of some work devoted to it has been long and often expressed. Should this publication in a small measure tend to promote the miner's important calling, its production will be significantly honoured. Any suggestions or additional information will be highly esteemed by the writer. Bristol School of Mines, June^ 1871. INTEODUCTION. In noticing some points pertaining to iron and steel — which have become indispensable in the manufacture of most of the tools and implements now employed in the industrial arts — it will neither be necessary to enumerate the many different kinds of iron ores met with, nor to consider the various systems pursued for winning or working them. Many of our readers will bo more or less acquainted with the processes by which iron is reduced from its ores and manu- factured into a saleable product. Reference will be made to some of these processes, but only so far as partly to account for the differences between good and bad iron and steel; and, further, to explain briefly some chemical and other facts to such readers as may not have acquired much technical training. The purest state in which the metal iron can be generally obtained is that known as icrought- B 2 MINING TOOIiS. iron. Absolutely pure iron is a chemical curiosity. The best bar-iron has traces of other elements, some chemically combined, and others mechani- cally alloyed with it ; but they appear to have no very positive influence upon the quality of the iron until their quantities become more appreciable. Chemical analyses have proved that, almost invariably, red-short iron contains in some form sulphur, and that cold-short iron contains phos- phorus ; hence, when iron is tender and weak at a red heat, or when cold, the cause is attributed to sulphur in the former case, and to phosphorus in the latter. Iron derived from the ores of some districts is noted for red-shortness; that from the ores of other districts for cold-shortness. Some ores give iron which is both red-short and cold-short. Naturally, those ores which are freest from sulphur, phosphorus, and other deleterious elements, yield pig-iron most suitable for the pro- duction of best bar-iron. The smelter reduces and separates metallic iron from the ores by slagging or scorifying the accompanying earths, metals, &c. ; and during this operation it is his duty to prevent, as far as possible, the com- bination of any injurious element with the iron obtained. This is partially, or wholly, accom- plished by introducing to the smelting furnace, INTRODUCTION. 6 Simultaneously with the ores and fuel, such sub stances — either lime, clay shale, sandstone, or any mixture of some of these, according to the composition of the ores — as shall flux the earths and accompanying injurious substances in the ores, and form liquid slags or cinders, which, through being lighter, easily separate from and float upon the surface of the metallic iron. In other words, the smelter brings into intimate contact with the ores such substances as, at the high temperature produced in the furnace, have greater chemical affinity for, and offer greater attraction to, the earths and deleterious elements than is possessed by the molten metallic iron. Injurious elements, especially sulphur, some- times abound in the fuel, and they often occur in the fluxing material itself. If they are very abundant in any of the material which the smelter has to use, it is in practice impossible for him to prevent the combination of some of them with the pig-iron. It then devolves either upon the puddler, or refiner, to eliminate, besides the carbon — to be spoken of farther on — the greater amount of the impurities from the pig- iron by his process. The result is dependent not entirely upon the skill of the workman, but more generally upon the costliness, in labour and loss of material, of the process resorted to. 4 MINING TOOLS. A fair amoimt of loss in weight — according to the composition of the pig-iron — during the re- fining, or puddling, process, caused by forming some of the iron into cinder to attract and carry- off the injurious substances, will contribute to producing good bar-iron ; and severe pressure, as in rolling, or abundant percussion, as in hammer- ing, will extrude most of the cinder suspended in the masses of iron which leave the puddling fdmace, or refinery, and improve the iron to that extent. Cheaply-made iron is not submitted to severe mechanical treatment to expel the cinder (some iron being even too weak and bad to stand it), because the latter sells as bar-iron at a higher rate than as cinder, and for the cheap production of iron the puddler, or refiner, is expected to bring out from his furnace a larger proportion of wrought-iron to the quantity of pig-iron charged, than when working for better qualitJ^ A bar of very best hammered Yorkshire iron, one inch square, will suspend a load of 28 tons before it breaks; and a cubic inch of such bar-iron will weigh, as nearly as possible, 7f times more than a cubic inch of pure water — ^both iron and water being at the ordinary temperature of 60^ Fah. Common qualities of iron, especially those which have not undergone sufficient mechanical treatment during manufacture to expel the in- INTRODUCTION. O terposed cinder and compact the iron, and other sorts having injurious elements in combination, will break with a load of from 20 to 22 tons per square inch; and a cubic inch of such quality- will not generally weigh more than 7J times the same volume or bulk of water. A cubic inch of forge or mill cinder does not weigh more than from 3f to 4 times the weight of the same volume of water ; and the presence of some such cinder, improperly occupying the place of iron in bars, reduces the specific gravity of the latter, besides impairing their strength. The very best bar-iron contains a little cinder, some of which may be seen to " sweat " out when at a good heat in a clear fire. One of the most useful and valuable properties of wrought-iron is its capability of welding when at a high temperature. In a good weld the union is so complete and perfect, that upon the appli- cation of strain there is no greater tendency to rupture at the weld than elsewhere — that is, supposing the cross section at the weld to be of exactly the same area as at other points in the bar. It is essential for welding that the surfaces brought into contact should be free from scale. Iron, highly heated, scales very rapidly when in contact with air. Scale is formed m ^ ««v\\\:l^ 6 MINING TOOLS. fire, and the more rapidly when there is only a thin layer of fuel between the article being heated and the twyere, because some of the blast in an almost " raw " state touches the article ; or, in other words, the fuel does not abstract all the oxygen from the blast before the latter comes into contact with the article, and the remaining oxygen then scales it.* Iron scale is simply iron and oxygen combined, and commonly in the proportion of 7 of the former to 3 of the latter by weight, so that lOlbs. of scale contain Tibs, of iron, but sometimes more. Scale can be melted at a very high tempera- ture, but it is not fusible at the welding heat of iron, and therefore it sticks to the scarfed ends prepared for a weld ; and wherever it thus occurs the welding is defective, since it prevents proper contact of the two scarfs, and consequently there is no union at that particular part. Common * Disregarding moisture and about x^ifth part of carbonic acid, common atmosphere consists by volume of 79 parts of nitrogen to 21 parts of oxygen; by weight of 77 parts of nitrogen to 23 parts of oxygen. It is the chemical combination of the oxygen of the air with the fuel that bums the latter. Kearly all the coal consumed in a fire-grate goes up the chimney in the form of carbonic acid gas, which, when pure, is invisible. Each pound of carbon — ^fuel — requires 2§lbs. of oxygen for its perfect combustion, and this quantity of oxygen is contedned in ll'594lbs. of air, which, at ordinary temperature and pressure, measure 143*62 cubic feet. INTRODUCTION. 7 sand is more infusible than iron scale^ but in the proportion of about 3 of sand, by weight, to 7f of scale, a compound is produced which melts at about the temperature of 1,600® of Fah. — the welding heat of wrought-iron approximating 2,700° Fah. This singular melting property of mixed sand and scale — similarly possessed by many other compoimds — ^is of the highest value for welding iron. The addition of a little sand to the scarfs while they are being heated not only dissolves the scale invariably formed in a smith's fire, but the resulting fluid compound — chiefly tribasic silicate of iron — forms a coating to the scarfs largely preventing their further oxidation by the blast. When the two scarfs are butted together on the anvil, the sledge blows expel any liquid slag with the greatest ease, and thus clean un- sealed surfaces of iron are brought into contact at a welding heat, and united before the surrounding air has time to efiect any scaling. Workmen should be careful to form scarfs full in the middle, rather than dished, as is often done. If so hollowed out, the two scarfs, upon being brought together, resemble the cups of a closed bullet-mould, and, being welded at the edges first, sometimes enclose a little cinder or slag, which weakens the weld as much as the presence 8 MINING TOOLS. of scale. If, after welding the edges, the ham- mering is sufficient to force out any enclosed slag, the iron must again open at the weld, or some other place, to admit of this. On the other hand, when both scarfs are full in the middle, there they first unite, and the welding proceeds towards the edges — all the slag being easily forced away as the welding extends. It is proper to remark that, strictly speaking, iron scale and sand do not chemically combine. There are three well-known oxides of iron of the following percentage composition : — Per cent. Per cent. Red oxide, or sesquioxide of iron,* contains iron , . . . . 70*00 and oxygen 30-00 Black oxide, or magnetic oxide . - 72*41 „ 27*69 Protoxide of iron .... 77*77 „ 2223 Protoxide of iron is difficult to obtain in a separate form, and if exposed to the atmosphere, it is instantly changed into sesquioxide by the absorption of more oxygen from the air; but almost every combination of oxidized iron with other substances occurs with the iron in the protoxide form ; and if any other higher form of oxide is presented for combination, it is first de- oxidized, or reduced to protoxide, before the combination is effected. Iron scale consists of * Common rust is sesquioxide in combination with water. It is known as hydrated brown oxide. INTRODUCTION. 9 layers of mixtures of each of the above oxides. The outermost layer contains most oxygen, and is nearly pure sesquioxide. The middle layer is nearly pure magnetic oxide — scale being strongly magnetic, as may be shown with any common horseshoe magnet — and the innermost layer, next the iron, is a mixture of magnetic oxide and protoxide. Sand, chemically known as silica, will combine with iron in the protoxide state only. At a high heat, sand in admixture with red oxide will reduce the latter to protoxide — by driving off some of the oxygen — and then com- bine with the protoxide to form slag. This occurs in the process of welding iron. The reduction of scale to protoxide is greatly assisted, too, by the presence of the fuel, which is nearly all carbon, and which has a gpeat affinity for oxygen at a high temperature. It may be useful to observe here that, in the absence of sand, a welding slag may be obtained by dipping the heated scarf into finely-powdered limestone, or unslaked lime. This is one of the exceptional cases in which the sesquioxide com- bines with another substance in metallurgical operations. In the proportions of 8 of sesqui- oxide of iron to 6 of limestone, or to 24 of un- slaked lime, a fusible slag is formed experiment- ally. The fact that scale and lime will fattck. ^xvs&v. b3 10 MINING TOOLS. a slag is occasionally taken advantage of by smiths. The appearance of the fracture of wrought-iron varies with the mode and rapidity of its occur- rence. A good bar of iron slightly nicked with chisel or clift, and then slowly bent to and fro until it breaks, displays a fracture full of fine, clean, bright, silky fibres, of some shade of dark grey colour. The same bar nicked deeper, with the nicked part placed between supports two or three inches apart, and there smartly struck with one or more good blows, will break short ofi^, and show a crystalline fracture of a colour very near that of silver. Frequently in the piling up of pieces of puddled bar for the succeeding process of rolling out into finished bars, pieces of inferior quality, yielded by pig-iron derived from cheap ores con- taminated with phosphorus or any other injurious element, are built into the middle of the pile. The presence of any cold-short iron from phos- phatic ores, thus introduced, may be discerned in the fracture of a bar which has been broken by a dead pull, as having a light and bright crystalline short -broken appearance, surrounded, perhaps, with moderately good fibre. As the strains pro- ducing such a fracture act almost imiformly upon the molecules of iron, it is clear that it must be composed of different qualities to show the dis- INTRODUCTION. 11 Bimilarity of fracture. A crystalline fracture may be induced in the middle of a uniformly good bar by a to-and-fro breaking movement, as at that plac^^ — ^the neutral axis — no tensional strain from the bending, which develops fibre, has acted upon the iron, and the fracture of the central part being sudden, is therefore similar to that produced by a smart transverse blow. Similar crystalline patches in a fibrous fracture may result from insufficient working — incomplete decarburization — in either the puddling furnace, or refinery. Such is known as raw iron by forge workmen. Its condition may range from that of mild puddled steel up to that of cast-iron. The appearance of the fracture of iron, wrought or cast, is by no means a perfectly reliable index to its quality. Very indifferent wrought -iron sometimes shows good fibre. As a rule, the finer the crystals and fibres are, the better the quality. Sometimes very strong hammered charcoal-refined iron, when smartly broken, shows a very coarse crystalline fracture. Good bars generally have a clean smooth skin, with their edges full and sharp, and free from skin cracks. A similarly clean and smooth appearance can be imparted to inferior bars by passing them through the last and finishing groove of the rolls at a low heat — an arrangement being at the same time provided 12 MINING TOOLS. for carefully removing any scale adhering to the groore, that it may not be pressed into the skin of the bar at the next revolution. The quality of bar-iron is best determined by a direct-pull testing machine, supplemented by a smith's trial of subjecting it to bending, and to punching near the edge, both while in a hot and cold state, and also to a good heat to determine its welding capability. Good bar-iron is inclined to brittleness when exposed to cold during frosty weather. Chains and bars often then snap suddenly when struck. If a bar requires slight bending during very cold weather, it should be first slightly warmed. Long-continued vibration, or percussion, will resolve fibrous iron into crystalline. This is frequently seen in broken railway- waggon axles. Steel occupies a chemical position between wrought and cast iron. Wrought-iron holds only the slightest quantity of the element carbon. Coal, soot, plumbago, and the diamond are each carbon in a less or more pure form. In iron, carbon can exist simply suspended or uncombined, so that it is disseminated in distinct particles or flakes through the iron, although these particles may be too fine to be visible ; but in some descrip- tions of iron they are easily perceived. It occurs INTRODUCTION. 13 in this way in, and gives distinctive properties to, dark grey pig-iron, and from a fresh fracture of such pig-iron it can occasionally be picked out with a penknife in the form of scales of graphite or plumbago. Carbon can also exist in iron in a chemically combined state, in which case the physical features of the carbon are entirely lost, as in steel, and most kinds of white pig-iron, some of the properties of which differ widely from those of grey pig-iron, and still more widely from those of pure iron, or pure carbon. We have already seen that by the chemical combination of iron scale and sand, induced by heat, a compound is produced, having some important qualities dif- ferent from those of either of the substances of which it is formed. Pig-iron holds an average of from 3 to 5 per cent, of carbon. In dark grey pig-iron it exists mainly in flakes of graphite, but yet with some little in combination. Such cast-iron is soft, is not very strong, can be readily chipped and filed, is only very slightly elastic, and breaks with a dull thud or leaden sound when thrown down smartly across any other piece of iron. Light grey and mottled pig- irons have the carbon partly free and partly com- bined. They are harder than dark grey under the chisel and file, are both stronger and tougher, break with a clearer sound, melt at a lower 14 MINING TOOLS. temperature, and shrink more during cooling. In white iron the carbon is nearly all in com- bination. It is much harder than the greyer sorts, and sometimes cannot be chipped or filed. It breaks with a clear bell-like sound when thrown, is very brittle, and therefore weak for most purposes, and is used only in such castings as require hardness without strength. Pig or cast iron cannot be welded, but is quite brittle under the hammer at a high red heat. The presence of as little as 2 per cent, of carbon deprives cast-iron of the property possessed by wrought-iron, of becoming plastic and weldable through a considerable range of temperature before arriving at the melting point. Steel contains from ^ to 2 per cent, of car- bon. When the quantity of carbon is small, the steel is termed " mild ; " and, seeing that it then difiers from wrought-iron only in the matter of about i per cent, of carbon, it naturally partakes largely of the properties of wrought- iron. Like it, it is readily weldable, and only melts at a high temperature, but is stronger, tougher, and more elastic than wrought-iron. As the amount of carbon in steel increases, both its melting point and weldability decrease. Steel with 1 J per cent, of carbon very decidedly partakes of the properties of cast-iron, and if then INTRODUCnON. 15 capable of welding, it is so at a very mucli lower heat than wrought-iron. Of the several methods of manufacturing steel, we will, in a few words, glance at only two, viz., Bessemer's, and the Sheffield cementation process. The Bessemer process begins operations upon pig-iron containing 4 or 6 per cent, of carbon. From this, steel, containing any desired quantity — say from J to 1 J per cent. — of carbon, is ob- tained by blowing common air upwards through the pig-iron in a molten state, contained in a converting vessel, suitably lined with some very refractory material, and having a perforated fire- brick bottom through which the blast is intro- duced. The converting vessel is filled with molten iron to a depth of about two feet, and as a column of iron that height exerts a pressure on the bottom of the vessel of about 61bs. per square inch, the pressure of the inflowing blast must necessarily be above that, to prevent the iron from running down through the perforated fire-brick twyere. To debar the possibility of this, and to hasten the process, blast is commonly sup- plied at a pressure of from 151bs. to 201bs. per square inch. The molten pig-iron thus operated upon is run from a cupola, or air-furnace, into the converter, the blast being, of course, turned on before the iron comes into the vessel. 16 MINIXG TOOIJS. Now grey cast-iron often contains as much as 2 per cent, of an element termed silicon, and the presence of nearly this amount is requisite for the success of the Bessemer process. Experiments have shown that the blast first attacks the silicon, and converts it into silica — a substance identical with common sand — and so much heat is deve- loped by this chemical change as to raise the tem- perature of the mass very considerably — a favour- able condition for the continuance of the conver- sion. The silica produced incorporates itself with any cinder previously existing in the pig- iron, and further combines with any oxidized iron, resulting from the blowing, to form cinder. The cinder floats on the surface of the metal, and much of it is projected through the neck of the converter by the violent boiling of the mass. As soon as nearly the whole of the silicon is oxidized into silica, the blast begins to attack the carbon, to combine with and remove it, in the form of carbonic oxide gas, which burns with a pale blue flame at the mouth of the converter, and engenders an intense heat. Although upon first thought it might scarcely have been ex- pected, the heat developed during the combina- tion of the silicon and carbon of the iron with the oxygen contained in the blast is something astonishing. INTRODUCnON. 17 In the early days of the process, Mr. Bessemer used to stop the blowing when so much of the carbon had been consumed as would leave the desired amount of that element in the fluid mass, which would then be properly called steel. It was, however, found impracticable to stop at the de- sired point with any degree of accuracy, and so, instead of attempting this, the whole of the car- bon was burnt out, and a plan of Mr. Mushet's adopted — that of adding to the decarburized mass a known weight of molten pig-iron, con- taining a known weight of carbon. Thus, if the vessel contained 4 tons of decarburized iron, which it was desired to form into steel having 1 per cent, of carbon, it would be necessary to add about 901bs. of carbon — about 22|lbs. to the ton — to effect that object. In a ton of iron known to contain 6 per cent, of carbon, the total of carbon amounts to 1121bs. Therefore, by melting, and adding a ton of such iron to the 4 tons in the converter, the whole mass of 5 tons would be saturated with 1121bs. of carbon — one hundredth of the whole, equal to about 22^1bs. of carbon to the ton of metal — ^thus giving steel with 1 per cent, of carbon, a& desired. It is seldom, in practice, that so much as 1 per cent, of carbon is added. Frequently it happens that by insuring the total removal of the carbon tT;i^ ycqh ^<^\»% 18 MINING TOOLS. overblown, resulting in the oxidation of some of the iron itself after the carbon is all gone. By continuing the blowing, the whole of the iron could be burnt away in this manner. Any free oxide of iron thus formed, and floating in the mass, has to be removed, or its presence in the pores of the cast-steel would greatly damage its tenacity. The removal of such oxide is very simply and beautifully effected thus: — ^The pig- iron having a known percentage of carbon, and which is added to the decarburized iron in the converter, has also from 6 to 10 per cent, of the metal manganese alloyed with it. Manganese, having a greater affinity for oxygen than is pos- sessed by iron, attacks the oxide of iron mingled in the mass, and frees the iron by combining with its oxygen. The oxide of manganese which is thereby formed readily rises through the mass and mixes with the slag, which it renders still more fusible and liquid by its presence. Pig- iron alloyed with sufficient manganese for the purpose just referred to is most commonly pro- duced in Germany, and is known as spiegeleisen. As soon as spiegeleisen has been added to the converter, the mass is run into ingots and cooled. After examination, the ingots are heated, ham- mered, and rolled into bars. Unfortunately, blowing air through pig-iron INTRODUCTION. 19 does not remove either sulphur or phosphorus, and the Bessemer process is so far restricted to the use of pig-iron containing only traces of those elements. Daring the blowing, there is a certain loss of weight in the charge by oxidation and removal of silicon, carbon, and some iron ; but as sulphur and phosphorus are not attacked or reduced in quantity, the mass, at the termination of the blowing, contains a larger percentage of those elements than at the commencement. The other process of producing steel which will be noticed is that very extensively followed in this country, and known as cementation. It is far less direct than Bessemer's original, and much less expeditious than his modified, process. The cementing process starts with bars of good wrought-iron, derived, almost invariably, by com- plete decarburization of pig-iron. They are then saturated with from ^ to 1^ per cent, of carbon to form them into steel, the operation being simply that of putting back a portion of an element which once before existed in the iron. This is effected by placing the bars in layers alternately with layers of groimd charcoal in a rectangular "pot,** or walled crucible, capable of holding from ten to twenty tons of bars. Each bar is completely surrounded with a layer of charcoal about half an inch thick, space being allowed ioT ex^^\i^\Q^. 20 MINING TOOLS. The " pot " 18 constructed over a fire-.place, and is surrounded witli flues. When filled with the layers, the top is closed with a thick plastering of sand and clay, or any substance suitable for form- ing a compact and gas-tight covering at a high temperature. Fire is next kindled under the pot, and the heat brought up to about 2,000^ Fah., the melting point of copper, in the course of from twenty-four to forty-eight hours. This heat is continued as equably as possible for from six to nine days, the time being dependent upon the thickness of the bars and the amount of carbon it is desired to impart to them. If for certain bars six days would be deemed sufficient to make spring-Bteel, about seven days would be required for the production of that for shear, and eight days for that for cast steel. After conversion, each lOOlbs. of bars has increased to from lOOJ to lOllbs., according to the degree of carburiza- tion. If the process were prolonged, highly- carburized cast-iron would be produced. The carburization is by no means uniform in the whole of the bars, and there is often much difler- ence at difierent points in the same bar. The bars situated in the hottest positions absorb most carbon. After treatment in the pot, the bars are covered with blisters, and are known as blister' steel. INTRODUCTION. 21 The cause of the blistering is the subject of two or three scientific theories. It is believed to occur only where a little slag exists in the pores of the bars; and as its presence weakens the tenacity at those pointi9> the heat causes a separation and blister by expansion, assisted by pressure from gas generated through chemical reaction between the advancing carbon and the impounded cinder. It would be expected that in the best and most uniformly worked iron the unexpressed cinder would be most imiformly distributed, and so cause a regular arrangement of small blisters over the steel. The best iron does yield such steel, whereas inferior bars, after conversion, display large and small blisters of very irregular occur- rence.* ♦ CASE-HABDENiNa wTought-iroii is eflfected by the applica- tion of the cementation process during a short time only. Case- hardened turned and fitted pieces of iron are frequently used in the gearing of engines and machines, and for other purposes. Axles and journals are sometimes thus superficially hardened, as are also screw-bolt nuts which have to be frequently moved with a spanner. This occasionally very serviceable process is conducted in the following manner : — In a wrought-iron box of suitable size, made of sheet-iron or boiler-plate, is laid a layer of dried parings of leather, horns, or hoofs, to nearly an inch in depth. If thought proper, these substances may be previously charred enough to admit of their being crumbled into coarse dust for use in layers. Upon the bottom layer are placed some of the articles to be hardened, with not less than quarter-inch spaces between them. These spaces are then carefully filled with the dried parings or charred powder, and the iron articles are overlaid with not less than one-quarter inch ot tVi<& %».\£l^ 22 MINING TOOLS. In cast-steel the carbon is more uniformly distributed than in blister-steel. It is manufac- carbtirizing material. Alternate layers of iron articles and parings are arranged, finishing with a top layer of parings of not much loss than an inch in thickness, as at the bottom, ends, and sides of the box. A flanged cover is placed oyer, or a plain cover is dropped into a rabbet in, the top of the box, and tho joint well luted with fireclay, to exclude air as perfectly as possible, llie box is then placed in any heating furnace or fire at hand, gradually raised to a good red heat, and steadily maintained at that heat for from half to three or four hours, according to depth to which it is required to carburize. Two hours will carburize some qualities of iron to a depth of nearly ono-sixteenth of an inch. Upon withdrawal from the fire, the box may be opened and the articles at once dipped in cold water, when they will be hardened to the depth to which they are carburized ; or the box may be covered with ashes and allowed to cool slowly, after which the articles must be heated and quenched, as in ordinary hardening. Cast-iron boxes can be used for the case-hardening process, but require more care in handling. The case, while in the fire, being always hotter than its contents, allows for &ee expansion of the latter ; but if allowed to remain in the case until cold, the case, from its earlier cooling, contracts first, and is thus capable of throwing enough of strain upon delicate articles within to distort them. To prevent bending in any of the articles, a heat sufficient to soften them should be avoided, otherwise the unequal pressure from the top layers will alter the form of the bottom ones. The leather and hoof parings, &c., used in the above process, besides being carbonaceous, are nitrogenous. Some chemists assert that nitrogen is essential to the conversion of steel, and, further, that it exists in all steel. Others dispute both these statements, especially the latter. The presence of nitrogen may have a catalytic influence upon the carburizing process. A convenient and ready means of case-hardening to a slight depth, for polishing, or moderate wearing, purposes, is simply to sprinkle upon the red-hot article powdered yellow prussiate of potash (ferrocyanide of potassium). This substance, during the few seconds the requisite temperature exists, effects carbu- INTRODUCTION. 23 tured by cutting up the latter into small pieces, and melting them in crucibles, then casting into ingots, and afterwards tilting the ingots into bars. The melting is generally conducted in small draught coke furnaces, similar to those used for melting brass in pots. It being necessary to exclude the air, the pots are closed with covers. The heat required is manifestly above that required for welding cast- steel. From this pro- cess, it is evident that simply heating steel to a high temperature, even above its melting-point, does not injure it if air is excluded. Air present rization enough to give a hajrdened surface upon quenching in water. By returning the article after sprinkling to a quiet fire, and re-sprinkling once or twice before quenching, hardness to a greater depth may be obtained. Yellow prussiate of potash is prepared from skins, horns, woollen rags, &c., and consists percentically yery nearly of — potassium, 37 ; carbon, 17 ; nitrogen, 20 ; iron, 13 J ; water of crystallization, 12 J. The latter is driven off upon the application of heat. Malleable cast-iron, the introduction of which is daily progressing, is prepared by cementation, the object being to withdraw instead of to introdtcce carbon. In most foundries the details of the process are kept strictly secret, but the points refer chiefly to the kind of pig-iron used. After objects are cast in the usual way, they are embedded in red iron ore — ses- quioxide of iron — then raised to a bright heat, bordering on fusion, and kept at that temperature for from two to four days, according to the size of the articles and depth to which it is needful to decarburize them. The red oxide of iron at this heat parts with some of its oxygen, which combines, through stronger aflBnity, with the carbon of the casting, by that means forming a gas which escapes. The iron ore is reduced to the state of magnetic oxide, and possibly lower. Cast-iron so treated is toughened, and afforded malleability when cold. 24 MINING TOOLS. in a smith's forge instantly acts upon hot steel, by removing some of its carbon and oxidiz- ing or burning some of its iron — both effects injuring the steel if they occur beyond a very small extent. For this reason a difference exists between the processes of welding steel and iron. While heating wrought-iron the scarfs are allowed to scale to a slight extent, in order that a protect- ing cinder may be formed by the scale and sand when the latter is applied. During the heating of steel for welding, it is sought to prevent oxida- tion altogether. This is done by dipping the steel, at a dark red heat, into powdered borax, which of itself forms a liquid glaze at a low tem- perature. By heating in a clear fire, and fre- quently adding borax, scaling of the steel may be entirely prevented, seeing that the borax glaze protects it exactly as the fusible cinder protects wrought-iron. > Shear-Bteel is obtained by cuttmg blister-steel into lengths, then piling them into faggots, and afterwards getting them up to a welding heat, so that they may be drawn out into bars under a tilt-hammer. The product is known as single- shear steel. When single-shear bars are in like manner cut up, faggoted, and drawn out, the product is called double-shear steel. During the shear-steel process the percentage of carbon is INTRODUCTION. 26 some what reduced in course of heating and ham- mering; but it is clear that shear-steel has its carbon more uniformly disposed than blister-steel. The presence of the carbon in steel very singu- larly renders it capable of being hardened to a very high degree ; and, whether in a soft or hard state, steel is materially stronger than the pig, or wrought iron, from which it was made. The reason why heated steel becomes hardened by a sudden and great reduction of temperature is not perfectly understood. Singularly enough, it be- comes slightly increased in volume during the process, so that a cubic inch of soft steel measures rather more than that size after it has been hard- ened : consequently, for equal bulks, soft is heavier than hardened steel. In usual practice, heated steel is hardened by sudden quenching in a fluid. "Water, oil, and mercury are the fluids most com- monly used. Neither of them is a good conductor of heat ; nevertheless, they rapidly abstract heat from an immersed article by the processes of con- duction and convection. When a molecule of either of these fluids touches something hotter than itself, it abstracts heat by conduction, and accordingly expands in volume. It consequently becomes lighter for equal volumes than the sur- rounding molecules, and is pressed upwards towards the surface by them. Fresh molecxiiftj^ c 26 MINING TOOLS. then touch and expand, and in their turn are pushed upwards by the colder and denser ones, and thus an ascending current is formed, each atom of which takes away some heat from the article immersed. For equal additions of tempe- rature, water expands about two and a half times more than mercury ; but, on the other hand, the same quantity of heat that would raise a given weight of water one degree, would raise the same weight of mercury thirty degrees ; hence, for equal quantities of heat imparted to equal weights of water and mercury, the mercury expands about eleven and a half times more than the water, which results in its partaking of a much quicker motion, by which the heat is conveyed away more rapidly than in the case of water. Mercury is the most useful of all fluids for disclosing the presence of carbon by the hardening process. It will harden steel that has too small a quantity of carbon to be ajBTected by water. Oil is not quite such a good conductor of heat as water. A quantity of heat that would raise a given weight of water one degree, would raise the same weight of olive oil three and a qiiarter degrees. For equal increments of heat, the rate of expansion of olive and most oils is nearly double that of water. For equal quantities of heat imparted to equal weights of oil and water, the • INTRODUCTIOX. 27 oil expands five and a half times more than the water, and would thereby ascend from a heated article, by the influence of convection, much more rapidly than would result with water, and, so far, would insure quicker cooling ; but as it happens that a red heat carbonizes oil, any red-hot article plunged into it is immediately coated with a little charred oil, which largely prevents further con- tact between the liquid and the article immersed, and thus retards the cooling process. It must be remarked that at 212° Fah. water is vaporized, as is mercury at 660° ; and since even highly-carburized steel requires a dull red heat, say 1,200°, before hardening can be effected by quenching, it follows that upon its immersion in water or mercury, either of these fluids is necessarily vaporized, and the hardening is effected in an envelope of vapour. The simple changing of state from fluid to vapour instanta- neously abstracts a very large amount of heat, which becomes latent in the vapour. The vapour, being so much lighter than the fluid, in a moment rushes upwards, where it is condensed,* if covered with sufficient fluid, and is followed by succeeding ♦ In the case of water-hardening, if any scaling has occurred in the water by which some of the latter haa necessarily been decomposed— its oxygen having gone to form the scale— the liberated hydrogen is not condensed by the overlying water, but escapes as gas, c2 28 MINING TOOLS. portions of vapour — the effect being a very speedy reduction of heat in the article immersed. The degree of hardness imparted depends upon the difference of temperature between the heated steel and the cooling medium. The greater that difference, the greater the resulting hardness ; but while very hot steel quenched in very cold water is made extremely hard, the long range of cooling here involved is so violently sudden as often to fracture steel so treated, or, if not that, it induces such unequal internal strains as occasion great liability to break from percussion or sudden strains. Thin strips of steel at a strong heat can be harden ed in boiling water. Highly-carburetted steel is more sensitive to hardening, and becomes harder, than mild steel containing less carbon. It requires more care than the latter, being far more liable to fly. It consequently does not bear heating so high as mild steel before quenching. In cold weather water is generally warmed to about 60^ Fah. before it is used for hardening. If during cold weather anything thin is hardened in warmed water, and then quickly exposed to cold air, especially to a cold draught, the further reduction of temperature frequently causes the steel to fly, unless of mild quality. For the sake of tenacity and toughness, the lowest possible heat requisite for producing the INTRODUCTION. 29 desired hardness should be imparted to the steel prior to quenching, because then occurs the least range of reduction in temperature, which is attended with the least tendency to disruption within the steel. A matter of great significance is the fact that steel hardened in oil is not merely toughened, but is likewise increased in tenacity. Steel hardened in water bears less pulling strain than the same steel in a perfectly soft state. Smiths have long practised hardening screw-taps and other tools in oil for toughening them ; but, until demonstrated by Mr. Kirkaldy, it was not understood that steel so hardened was much in- creased, but was rather believed to be decreased, in tenacity. Experimenting upon pieces of the same bar of chisel-steel, of unusually good quality, that gentleman found that one piece in a perfectly soft state broke with a pulling strain of 54 tons to the square inch of cross area ; another piece, highly heated and hardened in water, with 40 tons ; another piece, hardened at same heat, and tempered to "yellow,'* with 45 tons; another, similarly hardened, and tempered with tallow to " spring " temper, with 47 tons ; another, so hardened and tempered to " blue,*' with 50 tons ; another, highly heated and quenched in oil, required 96 tons per square inch to break it. Each piece was turned down in a lathe to aboxit 30 MINING TOOLS. half an incli diameter before the experiments were begun. As regards quenching in oil, it was foimd that the higher the steel was heated before dip- ping, the stronger it became. The reverse of this is true with water-hardening. That there is a wide difference, chemically and physically, between the operations of hardening in water and oil will be readily perceived. Water is composed, by weight, in round numbers, of 89 per cent, of oxygen, and 11 per cent, of hydrogen — both of these elements being gases when in a free state. Their affinity for each other when combined, as in water, is not very strong. Red-hot iron easily breaks the combination, by taking the oxygen to itself, and freeing the hydrogen as gas. "When a large and highly-heated piece of iron is im- mersed to a shallow depth in water, it fires the liberated hydrogen gas, which may be seen burn- ing in yellowish-blue flames on the surface of the water. With lower heats and greater depth of water, hydrogen does not take fire, but it always escapes, if unobserved, when iron is in the least degree scaled by the action of water. The oxygen seized by the iron forms the well-known scale, which, being thin, brittle, and instantly cooled, is peeled off and drops away by the later contrac- tion of the iron. It has been observed, in the foregoing notices of the Bessemer and other INTRODUCTION. 31 metallurgical processes, that when oxygen is brought into contact with a highly-heated mixture of iron and carbon, as ordinary pig-iron, the carbon first combines with oxygen — the affinity between these two being greater than between iron and oxygen. When hot steel is dipped in water, and decomposes the latter, the same ratio of affinity for oxygen exists between the iron and carbon forming the steel, and it is probable that the carbon is removed to a greater depth than the iron is scaled, in proportion to the greater or lesser heat of the steel. It might be expected that the sudden movement among the molecules of steel, during the rapid fall of temperature in hardening, would diminish its tenacity, and this might be somewhat promoted by a slight decarburization of its surface, if such is assumed to occur. Now wood — which, when heated without access of air, yields charcoal, besides some liquid and gaseous products — has an average composition of — carbon, 52^ ; hydrogen, 5J ; and oxygen, 42^ per cent. Olive oil, which is similar in composi- tion to most common oils, contains — carbon, 77 ; hydrogen, 13J ; and oxygen, 9^ per cent. ; and in the absence of air becomes carbonized or charred at between 600^ and 700^ Fah. An ordinary red heat, visible in daylight, is of about 1,000° or 1,100° Fah. in temperature, so that red-hot iron. 32 MINING TOOLS. or steel, if covered with oil, will readily char the latter. This occurs in oil-hardening. A coating of soot covers the article after the process, instead of the scale attendant upon water-hardening. This sooty covering attached to the steel being a bad conductor of heat, greatly retards the rate of cooling, and in this respect the process resembles annealing, in giving the molecules some time for equable arrangement. At a red heat carbon will combine with iron, or, at the same heat, will disunite itself from iron to combine with any element at hand, as oxygen, for which it has a greater affinity. It is possible that during the short time a red heat exists in steel immersed in oil, a slight carburization or case-hardening of the skin occurs, from the presence of sooty carbon — a process exactly the reverse of that presumed to occur by water-hardening. Regarding this point, and still more the retarded rate of cooling, a wide difference is to be expected between the effects of immersion of hot steel in oil and in water. When numbers of any article are to be hardened, a special heating furnace is made, suitable to the size and number of the articles it is desired to have together in the furnace. As one hot article is withdrawn, a cold one is introduced, which becomes hot enough for dipping by the time its turn comes. Such articles are generally supported INTRODUCTION. 33 above the fuel, that they may be in contact with flame only ; and flame-giving coal, in small lumps, is constantly thrown on the fire by hand, and the draught regulated with a damper, to produce an abundance of smoky flame. When articles thus heated are withdrawn for quenching, they are coated with hot soot, instead of scale, and the steel suflers no damage. In furnaces for this purpose, heated by carbonic oxide gas, the admission of air for its combustion is so regulated that the gas is always in slight excess ; accordingly, the oxygen of the air admitted is all appropriated by the gas, leaving none to scale the articles. Sometimes a bath of molten lead, kept at a con- stant red heat, and covered with sawdust, is employed for heating articles for hardening. No scaling occurs during heating by this mode. All hardening operations are, for the sake of judging heats, best conducted in the dark ; and darkened shops are for this purpose provided in establishments where hardening is extensively practised. Chisels, borers, &c., to be hardened are gene- rally treated for this purpose in a smith's fire at the time they are made or repaired. It is well to have them thoroughly covered with fuel, and far enough from the twyere to prevent contact of the blast with the steel. c3 34 MINING TOOLS. Several theories to account for the hardening of steel have been propounded by distinguished chemists and others. There is not compass for inserting any of them here. The operation of tempering steel requires as much skill and judgment as, or even more than, hardening. The theories to account for hardening are elaborated to explain the phenomenon of tempering. One or two of them are supported by considerable probability, but not perfect proof. It is desirable to use all tools at the lowest pos- sible temper compatible with the performance of their work. The lower the temper, the stronger and tougher is the steel, and therefore the longer it will endure in work ; but in all cases the hard- ness of the tool must be so much in excess of the hardness of the material operated upon, as shall remove the necessity of too frequent grinding or sharpening. It occasionally happens in rock-boring operations that tools having the utmost hardness are *' blunted,'' from the very refractory nature of the ground, after a few blows only, although with light percussion the edges may not " fly." When a tool is to be prepared for work, it is first hardened, and then some of the surface around the cutting edge is filed, ground, or rubbed up cold to a clean and bright surface. Heat is then applied to the hardened portion, and the brightened sur- INTRODUCTION. 35 face 18 carefully watched for the colours produced, which always succeed each other in regular order as the temperature increases. The order accord- ing to which they appear is as follows: pale yellow, straw yellow, golden yellow, brown, brown dappled with purple, purple, bright blue, full blue, and dark blue. Experience has shown that for edge-tools, saws, files, &c., for specific purposes — which should always be made of steel having the most suitable percentage of carbon — certain of the above colours are particularly suitable ; but the best colour and temper vary somewhat in tools for the same purposes when there is a difierence in the amount of carbon in the steel from which they are made. The steel possessing most carbon must be brought to the lowest temper. Brightened surfaces of iron, when heated, acquire colours in the same manner and order as steel, but not so distinctly, and a higher tempera- ture is required to produce any given colour. When iron and hardened steel, both brightened, are similarly heated together, the iron will have acquired only a straw colour when the steel is purple or bright blue. Both hardening and tempering of many things, as chisels, borers, &c., are performed by a single heating. Their cutting edges are first d\Y^^^ 36 MINING TOOLS. and hardened, and then immediately j&led, or ground, or rubbed bright. The heat stored up further back in such tools is sufficient to bring the edges gradually down to the colour required, whereupon further progress is arrested by instant quenching. When hardening and tempering are made two separate operations, first by completely cooling the article for hardening, and next by raising it to the necessary tempering heat, the heat for the latter object is sometimes imparted by holding the article in a flame, or on some hot substance ; but when quantities are to be tem- pered, metallic baths are provided for heating them. Metals melt at certain constant tempera- tures, and mixtures of them melt at certain inter- mediate constant temperatures. Experiments having shown what temperatures are required to produce certain temper colours, the proper alloys are prepared, and kept just melted, so that articles dipped into them acquire the desired temper with great certainty and uniformity. The following table shows the melting points of certain alloys, and some of the articles for which such tempering heats are employed : — IMTRODUCriON. Mtltinff Lead Tin. ^IS. Culoar. PS- White Lancets 74 *30 Yellovriah white SuTsical iiiBtrumciits. 442 Very pale yellow Best raeora. H 450 Pale straw llazora. Itl ^ 470 FuU 7eEow Commoa raiors and larffB pen- knives. n ^ 490 Brown Shf ara, scissora, cold ehiitelB. Ifl 4 filO Brown, dappled with purple Hiittheta.planeirOM, poeket-kniTea. 20 4 £30 Purple Tuble-km?CB, large Bhoars, Swnrda, watch and iS 4 MO Bright blue bell eptin^s. sa 2 fiGS Pull blna Fine Raws, Buyers. Boiling 600 Dark blue Pit and band saws. limned oil Those colours ranging from straw, for very liard ground, to bright blue, for mild ground, ara commonly selected for tempering rock-borers, picks, &c., according as the ground may require them to possess greater or less hardneas. When hard ground ia also Tery cellular and much fissured, so as t« cause unequal strains on the cutting edges of the tools, then it is necessary to lessen their liability to break through brittleneas, by adopting a somewhat lower temper than would be adapted for use in ground uniformly solid. By far the best temper for boring and other tools is that obtained by heating them only so much . as shall, upon quenching, gvxe ^\is> -^TC'^t 38 hardnesB at once. To |Ma&nm this h is, of oooTBe, not Beceaewv to heat the steel as miich as for full hardeniog, and ther ef ore such considerable and irregular strains are not prodnoed within the steel as are often erinced hv water crackB and the breaking away of pieces nnder slight strain. Tempering, without first hardening, as just men- tioned, requires mnch judgment regarding the proper heat, which is dependent npon the nature of the steel, whether mild or otherwise. The system is always attended with some failures, often to sach an extent as to preclude a pur- suance of it. Passing to another subject — ^that of fuel — which is of some importance in the preparation of miners' picks, boring tools, &c., a few observa- tions will suffice. Coal that is slightly caking or binding in its nature is most useful for a smith's fire when an intense beat is required, seeing that the heat is reflected and concentrated within the vault formed before the blast; and such coal yields plenty of flame when required for any purpose. The most important points relating to any forg- ing coal are the quantity and nature of the ash and clinker or cinder which result from burning it. A coal may yield a large quantity of ash, yot bo useful for pretty high heats, providing the INTRODUCTION. 39 ash 18 white, and does not form any sticky cinder upon the " heats/' Many caking coals contain a considerable amount of iron pyrites, which is occa- sionally invisible, but more generally can be seen in the form either of yellowish spots, crystals, or thin plates. Iron pyrites consists solely of 8 parts of sulphur, by weight, to 7 parts of iron. Cold sulphur brought into contact with red-hot iron readily combines with it, and forms a sulphide of iron, of which there are several kinds, having different proportions of sulphur. On the other hand, when sulphide of iron — especially the one known as iron pyrites — is made red hot with free access of air or blast, some solid sulphur separates by sublimation, and most of the re- mainder flies off in gases of various compositions, while the place of the sulphur, in connection with the iron of the pyrites, becomes occupied by oxygen with which the iron forms the well- known red or sesquioxide, and this red oxide of iron so formed it is which gives the reddish- brown colour to the ashes of " red-ash " coal. During the burning of such coal the solid sulphur liberated by sublimation acts very injuriously upon highly-heated iron, or " scarfs " heated for welding, by becoming incorporated with the welding cinder, and communicating red-shortness to the iron. Some coals have clay shale xavsj^iL 40 MINING TOOLS. With them, and occasionally silica and a little lime. The shale often forms a sticky paste upon the heats. In other coals, shale, silica, and any red oxide of iron from pyrites, form a fusible cinder which goes to the bottom of the hearth. When shale sticks to the heat, it is a source of danger to the welding, and of great irritation to the workmen. When an abundance of clinker is formed, the fire has too often to be raked out to keep the twyere clean, that good heats may be obtained. Many coals, unsuited for smiths' forges, can be made useful for the purpose by thoroughly washing them by one of the several methods in existence. Table of Heats, Melting Points, &c. Fah. Fah. Water freezes . . ... ... at 32 Olive oil freezes . . . „ 36 Summer heat in England „ 75 to 80 Blood heat „ 98 Water boils „ 212 Sulphur melts » 218 Tin melts „ 426 to 442 Bismuth melts „ 476 to 607 Lead melts „ 694 to 630 Mercury boils ,» 661 Zinc melts „ 680 to 700 Iron : red heat hardly visible in dark . . „ 700 red heat visible in dark . . . . „ 810 dark red heatjust visible in daylight „ 980 dark red heat „ 1,200 INTRODUCTION. 41 Fah.. Fall. Dg. Dg. Iron : commencing cherry red . , . .at 1,470 strong cherry red „ 1,650 full cherry red „ 1,800 Silver fuses „ 1,870 Iron, dark yellow heat ........ 2,000 Copper melts „ 1,990 to 2,140 Iron : light glowing heat ....... 2,200 white heat „ 2,370 strong white heat ,,2,550 bright white heat „ 2,700 to 2,900 Cast-iron melts „ 2,740 to 3,090 Steel fuses „ 3,090 to 3,450 Wrought-iron fuses „ 3,450 to 3,800 BOEEES. Tools for penetrating rocks by bore-holes are every day contributory to the accomplishment of the miner's ultimate purpose. The rock-borers, we have to notice, work either by percussion, or by revolving under weight or pressure. They are sometimes termed " drills '' or " augers."* The cutting or operating part — termed the "bit" — of a borer is nearly always formed of steel. Percussion borers are by far the more exten- sively used. It is difficult to get a steel bit to stand well for a revolving borer, except in rocks which are not very hard, such as coal, salt, fief * Nitric or hydrochloric acid, passed down a small funnelled glass tube drop by drop, is capable of making vertical holes in some rocks. Limestone, magnetic ore, and native copper have been acted upon in this way. Iron pyrites also, which is some- what impregnable to a steel bit, will yield to this treatment. The process is slow. Acids are also used for enlarging the bottoms of holes to receive the charges. t Very hard minerals — ^black diamonds — mounted on the end of a revolving borer,- have been found to answer very well, excepting their expensiveness. BORERS. 43 • In percussion borei^s the hloio Is frequently pro- duced by the force of gravity acting upon the tool itself. The common "jumper" represented by Fig. 1 is an example. It consists of a bar of iron with a steel bit formed on each extremity, and having a swell or " bead " formed between, to give it greater weight. The bead divides the jumper into two "stocks" of unequal lengths. The shorter one is used for commencing a bore- hole, and the longer one for finishing it, and often the bit on the long stock is made a trifle smaller than the other, to remove any chance of its not following into the hole which has been commenced. To properly use the jumper, it must be held by both hands in the direction of the required hole, and a series of sharp blows must be produced, by lifting it up about a foot high and letting it drop, assisted by a little force, so that by the concus- sion of the bit against the rock, the latter gets gradually pounded or nibbled away, and by slightly turning the jumper between each blow, a round hole can be bored very truly with a little expertness. The jumper is well adapted for boring ordinary holes which are intended to be vertical, or nearly so ; but it is not suitable in other cases. Although very serviceable tools in quarries and open cut- 44 MINING TOOLS. tings, jumpers are not often used underground ; but it is found more convenient to use instead borers Having bits at one end only, so that the comminuting eflFect may be produced by strildng on the other end with a hammer or sledge — the borer being turned slightly between each blow, to secure a round hole in the rock. These are sometimes called " striking borers *' for distinct- ness, and they are most extensively used. The jumper is considered to have what is termed a liveliness in its fall — due to direct impact — which gives it greater effectiveness in cutting vertical holes than accompanies the use of the striking borer under similar conditions.* Frequently the steel bits of borers get broken or blunted in use, and the re-sharpening of them is the work of a smith — sometimes requiring the employment of considerable skill. A smith who can sharpen well is always held in esteem by miners having to work in hard ground, and, to say the least, he is a valuable miner's coadjutant. If a borer is to stand well, five things must be * Whenever it is possible, it is usual to keep water in a bore- hole, to facilitate the work and to assist in preserving the sharpness of the bit. This converts the boring dust into a wet sludge, and to keep it from splashing out and over the person boring, a piece of leather, having a hole in the middle, is placed over the stock of the borer, thus forming a collar above the mouth of the hole. Sometimes a small hay-band is wrapped around the stock instead. BORERS. 45 secured, viz. : 1st, good steel ; 2nd, good smith's coal ; 3rd, a well-shaped bit ; 4th, good temper- ing ; and 5th, fair- jumping or striking, and good turning when the borer is in use. There are also two things to be avoided, viz. : 1st, over- heating in the smith's shop ; and, 2nd, very heavy blows in forging. Before steel was as plentiful and cheap as at present, all borers were usually made of bars of iron, with a tongue of shear or blister steel welded in a " split weld " at the extremity, in- tended to form the bit. At many places these borers are still used. Shear-steel is most suitable for forming the bit, and, to preserve its good qualities, a careful smith will sometimes draw out the iron to overlap the steel like two ears — sprinkling over plenty of sand or borax to form a flux, in order to keep the steel from losing its nature in the fire. Some- times the steel and iron will be heated sepa- rately — the steel tongue, heated to bright redness, . being put between the split of the iron bar upon drawing the latter out of the fire with a welding heat. Striking borers of this class are now being superseded by borers made entirely of casUsteel, which is generally drawn under the tilt-hammer into octagonal bars called '' borer-steel." 46 MINING TOOLS. A bar of steel being stiflTer and stronger than iron, admits of using steel borers with stocks of a smaller diameter — i.e, lighter — than if made of iron. Consequently a hammer-blow of given in- tensity will be transmitted with greater effective- ness through a steel borer than an iron one, because — ^independently of its superior firmness or solidity of texture — to satisfy the inertia of a borer, the lesser quantity of matter in a steel one will not require to appropriate as much of the effect of the blow as in the case of a heavier iron one. This is also one reason why a short borer is fnore effective than a long one. We have in some cases realised like advantage by using very small steel stocks, upset at the bit end to the usual size ; but these borers require more than ordinary care. The use of steel borers is, more- over, favoured by their comparative lightness for transport through the mine ; but they are more easily broken than iron by careless conveyance. Some sorts of borer-steel are greatly superior to others. Actual use is the only reliable test. We have referred to this subject in our Introduc- tion. Many different qualities are in the market at from £28 to £60 per ton. The price is a very poor criterion to quality. Good shear-steel for iron-stock borers costs from 455. to 55s. per cwt. ; blister-steel about 35s. per cwt. ; and suitable iron BORERS. 47 from £8 to £10 per ton. Common iron bars, hard and crystalline, answer well. Experience has always shown that good coal is of great importance in forging and tempering steel. The impurities of dirty coal affect the composition of steel, and probably its molecular arrangement, so as to impair its most valuable properties. This subject has also been before alluded to. The bit of a borer is generally formed by flat- tening and spreading out the end of the bar until about a quarter of an inch thick, and a little wider than the diameter of the hole intended to be bored. A sharp edge is then hammered or filed up, and the comers hammered in at inter- vals, until the width of the bit corresponds with the diameter of the intended hole. Sometimes the edge is filed up with a rasp ; but when it has to be used in boring hard ground, it is better formed by tapping with the face of a light ham- mer, and afterwards touching it up with a file. The edge is sometimes made " straight,'* as in Fig. 2, or "bowed '' (curved), as in Fig. 3. In a set of borers intended to work in succession, if any difference is made in the widths of the bit, the long borers should be slightly narrower than the short ones, to allow them to follow easily in deep holes. 48 MINING TOOLS. The shaft of a borer is generally from a quarter to three-quarters of an inch, and for the larger sizes an inch, smaller in diameter than the width of the bit when finished. In very hard ground the corners of the bit break off if it is much wider than the diameter of the bar. The following are about the average propor- tions of the diameter of the stock to that of the hoky employed with borer-steel : — Diameter of hole or width of bit. Diameter of stock. 1 inch f 14 li 2 2J. 24 f i 1 1* li If 1* The contained angle between the two sides of the cutting edge, as seen in section across the edge itself, and represented by Fig 4, is com- monly about 80° or 90°, but varies from 60° to 100°. In free-boring ground, or groimd which is tough, but not hardy the edge may be rather acute ; but in hard ground the edge should have greater obtuseness. A curved or bow bit is stronger in the comers than a straight one, consequently in hard ground BORERS. 49 the bow bit is the better one for standing ; still, in softer ground the straight bit answers well, and is considered to cut its way more freely, but it is not so readily forged. By hammering in the corners of a bit, care should be taken to preserve the splay throughout to the extremity, by properly inclining the face of the hammer. When this is neglected, the comers get " nipped," as in Fig. 5, and the bit will not free itself in cutting. When one part of the edge of a bit is " back- ward,'' as shown by Fig. 6, or when a bit is " odd-cornered,'' as in Fig. 7, the onward parts have to bear too much from the blows; for, by turning the borers in the holes, these parts have constantly to cut away the rock, while the other parts do not encounter any work. In this way the edge soon gets damaged, and frequently the overstrained part flies ofi*, and causes much trouble by remaining in the hole. We have examined blunted and broken bits having such defects, and found that some parts of the edge had not even touched the face of the hole while in use. If a smith has a good eye, he can largely obviate the defect here mentioned ; but the best sometimes fail. Somewhat recently the writer's father contrived a tool for sharpening borers, which gives satisfactory results. It is represented D 50 MINING TOOLS. in two side views by Figs. 8 and 9, and is simply a kind of swage made of steel, and having, in tlie bottom part, a groove of the same form as the edge of the bit is required to assume. The swage is placed upon the heated and flattened bit end of the borer — which is represented by dotted lines — and a few blows struck on the top of the swage mould the bit, and form an even and uniform edge. After the corners are hammered in, the swage is again applied, and another blow or two struck upon it. When curved edges are required, the swages can be made three or four at a time, all centred on a lathe face-plate, as shown in Fig. 10, and the sharp V groove can be turned out of the lot with a bent V point tool. They can be used also as bottom swages, and the borer-bits ham- mered down on them ; but there is some diffi- culty in keeping the scale out of the groove. The greater durability of borer-bits sharpened by the tool described is referable to the regular evenness of the edge, and the eflPect of the swage in compacting the steel without straining its particles, as in the ordinary case of hammering the edge, first on one side and then on the other, in succession. The tempering of bits exercises an almost para- mount influence upon their durability and service. BOKERS. 5 1 When the rock to be bored is very hard, or when traversed by hard veins or interspersed with nodules of closely-compacted siliceous and other obdurate minerals, then very careful tem- pering is required. Some elvan courses and tinny capel are almost impenetrable ; so that a hundred borers are known to have been blunted in them by two men in a single core, and all the work done for it would be about three inches of boring, costing over 2«. 6d. per inch. Compact iron pyrites also defies penetration in a very similar way. But when the rock is of a more yielding nature and of equable texture, then great nicety of tem- pering is not so indispensable. The usual method of tempering borers is as follows : — ^About four inches of the bit end — pre- viously sharpened — ^is heated to cherry redness in the fire.* It is then immersed in cold water to a depth of about three-quarters of an inch, and tho- roughly chilled or " hardened.'' f The remaining * If it is so arranged that sufficient heat remains in the bit end, after sharpening, to avoid again exposing it to the fire, and to proceed to temper direct from the anvil, it is better than re- heating for tempering, and thereby further submitting the steel to the effect of the blast and heat. t At this stage of the process the bit should not be steadily- held in one place, but it should be slightly moved up and down in the water, else the hardness will terminate abruptly in a line corresponding with the surface of the water, and the different conditions of the molecules of steel above and below D 2 52 MINING TOOLS. hot portion is next plunged in altogether for a short time, still leaving sufficient heat in it for tem- pering, and then the borer is entirely withdrawn. The heat still remaining in the body of the borer and adjoining the bit will be conveyed through the particles of steel towards the hardened edge, and the hardness will be thereby reduced, while the increasing temperature of the bit will be marked by first a yellow and then the succeeding hues, creeping on towards the edge. If the scale be rubbed oflP with, say, a little grit-stone, the colours are very plainly visible, and when the proper tint appears, the borer is plunged into water, and the tempering finished. After first observing the proper tint, instead of plunging the bit finally into water in the usual manner, if the edge is simply dipped in— say half an inch deep — it will be chilled sufficiently to let the colour creep on again, so that the same colour can be produced in this way three or four times before final cooling, and when the trouble is taken an improved tempering is believed by many to result ; but it is not often practised. With bits having much convexity or bow, the colour creeps on to the corners before it reaches that line will there render the borer weak, and almost certainly cause it to break off at that point during work. Numerous persons are perplexed through not recognising this cause of fracture. BORERS. 53 the middle, so that it has to be checked by dipping the corners in the water, otherwise the middle would be too hard or the corners too soft to stand well. Almost every diflPerent sort of steel requires its own peculiar tempering, and thus sometimes an excellent steel, through not being properly mani- pulated in this respect, has been condemned by smiths and miners. Afterwards, when the smiths get into the way of tempering it, the same steel might give great satisfaction to all parties. The colours for tempering bits mostly vary from straw to purple. The shades of brown give excellent tempering for many kinds of rock. The best degree of tempering depends as much upon the condition and nature of the rock to be bored as it does upon the character of the steel; and smiths can secure considerable ad- vantage by observing the results of different temperings, as indicated by the blunted bits from various sorts of ground. If the edges blunt very much by wearing off round and smooth, they may be tempered a little harder ; but if they break and crack off very much — . unless due to burning the steel, or the fault of holding the bit still in hardening — they may be tempered a little softer to advantage. Oil-tempering is not often used for borers, 54 MINING TOOLS. but it is advantageous when haying to deal with some extremely hard and brittle rocks. The bit is first hardened by sudden cooling in water. The hardness thus produced is next tempered by slow re-heatiog while smeared with oil, until it flameSy whereupon it is finally cooled by immersion. When moistened over with oil, and cooled in the same fluid, the bits are believed to acquire greater elasticity and toughness. As steel is known to suffer injury by heating for frequent hardening and tempering, it is sometimes beneficial to avoid high hardening and subsequent tempering, by giving the steel its final degree of hardness direct by the first cooling. To do this, instead of heating the steel red hot at random, as in the case of high hardening, it must be heated to a particular degree for each stage of hardness required, and cooled at that temperature, by which means all tempering by draicing down is avoided, and the required amount of hardness is obtained by the first cooling. Heating the steel to the exact temperature is the main point to be secured. This has been referred to in the Introduction. A cheap and enduring alloy, melting at the proper temperature for this purpose, would be extremely useful for heating for the operation. BORERS. 55 Unfair blows, and bad turning when a borer is in use, will spoil bits almost as quickly as any- thing. The force of the blows for boring to the best advantage depends chiefly on the nature of the ground and the size of the bit. As a rule, in having to encounter very dense, sharp rock, the borer will not bear beating as heavily as in more impressible yet tougher rock, such as some sorts of killas and hornblende. Generally speaking, heavy blows are not desirable, " smart blows and plenty of 'em " being preferable, and intelligent miners always notice what strength of blow answers best. Nearly as much depends on the turning of borers ; and if this is not done well, so as to keep the hole round and true, the bit suffers undue strains, and soon gets impaired. Under these circumstances, it is a matter of no surprise that the same bit will go through much more groimd with some men than with others. Cast- steel should never be heated above bright cherry red. In all particular cases it should be worked at a dull red if possible. In fact, the lowest he^t at which all kinds of steel can possibly be worked is always the best heat. Overheated steel is apt to fly or crack in hard- ening. Its fineness of structure, elasticity, and i^esiveness are also greatly injured, and this 56 MINING TOOLS. injury increases with the intensity and frequency of overheating. Although overheated or burnt borers do get sent underground, they are of poor use there, and are very soon sent back again. Further, they never can be of any good until the burnt part is broken or cut oflP. Good steel is often blamed from neglect in this direction ; and when mine managers and agents give a little attention to the smith's shop, now and then taking a borer out of the fire, and properly reprehending any cases of having in the fire too many tools to attend to, or of some being overheated, the results are surprisingly modified for the better. In forging steel, very heavy striking should be avoided, because it is known to impair the texture of the steel ; and hence, in drawing out borer bits on the anvil, this should be borne in mind. Ordinary bore-holes for blasting range mostly from 1^ to 1^ inch diameter for single-hand bor- ing, and from 1| to about 2J inches diameter for double-hand boring. A smith and striker will usually sharpen and temper from thirty to forty-five medium size single-hand borers per hour, according to how much they are blunted or broken, or from twenty to forty medium size double-hand borers in the BORERS. 57 same time. These will be hardened in water, and the colour brought up once in tempering. By use in hard ground, borers shorten rapidly. In striking borers this shortening goes on at both the bit and striking ends. The wear at the bit end is governed by the quality of the steel, sharp- ening and tempering, and the nature of the rock to be bored, as well as the character of the strik- ing. The wear of the striking end also depends upon the quality and condition of the metal of which it is formed, and the character of the strik- ing and the rock. Wrought-iron borers, when not steeled on the striking end, wear away very fast— especially so with poor and badly-welded or " hollow '* iron. Good cast- steel borers stand decidedly better ; but they should always be well annealed on the striking end. Should the steel, however, be rash, it will wear down quickly, even with the best annealing, and pieces four or five inches long will often spall off the side of the borer at the striking end.* In very hard ground some steel will do good service at the bit end, but stand very indifferently at the striking end, and this is a consideration ♦ Borers which have been some time in use are considered to transmit the hlow better than new ones. This applies mainly to borers with iron stocks, the structure of which becomes coA"* spicuously changed by repeated concussion. d3 58 MINING TOOLS. which should be attended to in selecting borer- steel. If new borers be marked in the middle with a centre-punch, and their lengths measured, the rate of wear and tear of both ends can be ascertained at intervals, under different conditions. The writer found, from carefully-noted results, that some sorts of steel wasted away from two to three times faster on the striking end than on the bit end; and that in the same kind of ground one sort of steel stood three times the work of another, and, notwithstanding the extra striking to which it was thus submitted, the striking ends did not wear down any faster, although both sorts were sharpened, tempered, and annealed to the best advantage.* The great quantity of steel used in British mines is ample reason for noticing this subject, and mine agents would often derive useful information by recording such results for themselves. It would invariably inculcate the principle that the use of inferior steel is attended mth loss and disadvantage, and that careful sharpen- ing and tempering pays best in the long-run. It is almost a cruelty to provide bad steel for miners, or to make them receive their tools from the hands of an incompetent smith; and when they have to pay for the steel wasted, it is proper * Steel thimbles, with thick tops for striking on, are sometimes driven on the borers to keep them from wearing on the striking end. BORERS. 59 for masters to see that their earnings are not epitomized by the expense and waste of time con- sequent upon carelessness on these points. The bits we have noticed are the commonest forms in use, and for most cases of ordinary hand- boring they are unexcelled. Other forms are in use, particularly in some foreign mining dis- tricts. Fig. 11 represents the " swallow-tail " bit. It is rather weak, and requires to be used with care in very compact rock. In some sorts of ground it cuts rather dead, but it makes a good hole, as the width of the corners contributes to removing any ruggedness from the sides. The " club " bit. Fig. 12, has two cutting edges crossing each other at right angles, so that the impact of the blow is divided over more cutting edge. This is an advantage in some mild and some hard rocks, which would require light striking on a single edge. Fig. 13 represents the " nicker '* bit, having a cross edge at one corner for cutting the circumference of the hole, and keeping it round. All of these bits are troublesome to sharpen when they break, and it is difficult to temper them equally. Some bits, instead of being curved outwards or bowed, as in Fig. 3, are curved inwards — 60 MmiNG TOOLS. crescent- like — ^but the comers are necessarily very weak. Revolving borers are generally turned direct, either by a lever, crank, wheel, gearing, or some such contrivance. Fig. 14 represents a revolving bit, sometimes used for hand-boring in coal for "benching-down," either by explosives or by hydraulic benching- down machines, instead of wedging. The bit fits into the end of a mandrel, sometimes made hollow, and out of a piece of wrought-iron gas- pipe. When used for making holes to receive bench- ing -down machines, a fine thread is in some instances cut around the outside of the mandrel, which passes through a nut fixed in an upright prop, and the prop is secured firmly between the floor and roof by end screws or wedges. Upon turning the handle, the nut forces the mandrel and bit to advance, and thus the borer is self- feeding. A worm is sometimes coiled around the mandrel to clear out the boring dust. We shall conclude this chapter by noticing some boring bits used for sinking artesian wells, or deep exploratory bore-holes. The bits are usually fastened by a key, or screw joint, to the tail of the rope or rods which descend into the hole. Fig. 15 shows a " bow " bit, which is exten- BOREKS. 61 sively used. Sometimes the edge is formed as at a, and then it is called a " V " bit. Fig. 16 is a double nicker bit, with a straight edge, and is a very serviceable tool. In some instances only one corner has a nicker, and its width is equal to about half the width of the bit. It is bent, to fit the circular form of the hole. This is called a " T " bit. Figs. 17 and 18 represent bits which present a good deal of cutting edge, but are difficult to re- sharpen when broken. They both answer very well for fair ground. The " S " bit cuts a very true hole. For boring holes of large diameter, instead of using one large bit, it is better to use separate bits of a convenient size for sharpening, and all made to screw firmly into one iron block. In some instances the bits are arranged around a cylinder for the purpose of cutting " cores," as shown in Fig. 19. All these are percussion borers, and they gene- rally act by the force of gravity. For penetrating soft ground, such as clay, revolving borers are preferred. One of these is represented by Fig. 20, which is an " auger shell " for scooping up the clay. In some cases there is a valve inside, opening upwards, for keeping the stuff from falling out when it is being drawn up. 62 MINING TOOLS. For bormg in hard clay, or loam, the " nose " of the bit is shaped similar to the dotted lines, and there is a narrow slit all up the side of the shell. The stiffer the clay the wider the slit may be. Sometimes a similar tool, forming half a cylinder, like a carpenter's barrel auger, is used in like manner. Figs. 21 and 22 show other tools used for penetrating stiflf clays. Fig. 21 — the " worm auger'* — ^is occasionally used for loosening the stuff in bore-holes. The patterns of borers employed in well-sink- ing and trial borings are very multifarious, espe- cially those used in soft ground. HAMMEES, SLEDGES, &c. This class of tool is of indispensable service, be- cause it admits of storing wp power, that it may be, with convenience, given out abruptly in the form of a blow, which is useful for the purpose of striking. The striking part of the tool (called the " head ") is proportionately massive, and for most purposes made of metal. It is usually furnished with an " eye " for receiving a wooden " handle,*' " stick/' or "helve." When such a tool is made with a metal head, and is intended to be used with one hand, it is called a " hammer.'' When intended to be used by both hands, it is called a "sledge."* Miners' hammers and sledges are of various forms and dimensions. A variety of patterns (as used in various mining districts) are illustrated. Fig. 23, called the " bully " pattern, is a very frequent form. Fig. 24 is the " block," Fig. 25 is the " pointing," Fig. 26 is the " bloat," and Fig. 27 the " plug " pattern. The striking face is called * Hammers and sledges are sometimes called ** mallets," but the name properly refers to wooden-headed tools. 64 MINING TOOLS. the " pane," and it has generally a little convexity when new to allow for its wearing. The shape of the " head " is sometimes modified by varying its width, as in Fig. 28, which is termed a "broad bully," and Fig. 29, which is termed a "narrow bully." Besides this, the "head" is sometimes curved, as in Fig. 24, in which case it is said to " sweep." Occasionally the " head " is formed with the side of the " eye," extended to form " cheeks," as at fl. Fig. 30, which represents a "bloat" head cheeked. The " eye " is commonly oval, as in Fig. 23, but sometimes round, as in Fig. 26, and occa- sionally it is square, or rectangular, as in Fig. 24 ; but it is varied often in the same pattern. The patterns described are drawn to represent sledges, but the same shapes are used for hammers, and the proportionate length of the head is often varied from that shown in both hammers and sledges. These patterns are used for boring, and for driv- ing wedges and other tools to be again noticed. Fig. 33 shows the "dally" hammer, sometimes made with a circular or cheese-shaped head, and sometimes with four faces, or six (as shown), or more. This hammer is used for single-hand bor- ing, and so is the cube hammer, shown by Fig. 34. The St. Just miners are, perhaps, unexcelled HAMMERS, SLEDGES, ETC. 65 for expert single-hand boring, and they use a hammer shown by Fig. 35, which is a long bloat- head with a little sweep. There is not usually any steel in the panes. In some other parts of Cornwall, very short, broad bully-heads are used, with the panes sharply chamfered down to about the size of a halfpenny, so that with a false blow the sledge glances sideways instead of striking the individual who turns the borer. These are called " cat's-head " hammers or sledges, and Fig. 31 represents a sledge of the kind. A miner's boriijg mallet is illustrated by Fig. 32. The head is usually made of a block of elm. Hammers for single-hand boring range from 2^1b8. to 41bs. weight. Some miners like them lighter than others, and much, in this respect, depends on the nature of the work. For boring dotcnwards, as in under-hand " stoping," heavier hammers can be used than for horizontal or up- ward boring. Sledges used for double-hand boring (i,e. in the case of one person striking the borer while another turns it) vary in weight in the " head " from 41bs. to lOlbs. for the same reasons as do hammers. A very convenient weight for a boring sledge-head is 71bs. or 81bs. The handles of boring hammers are from 6 to 18 inches long ; but in boring sledges the handles 66 MINING TOOLS. range from 18 to 30 inches long, common lengths being 24, 26, and 28 inches. Sledges used for driving wedges are almost identical with boring sledges, and very often the same one is used for both purposes. Wedge or gad driving often injures sledges more than boring, so that some miners like to use a par- ticular sledge for each purpose. In some col- lieries a special kind of sledge is used for wedging down coal after holing. It is commonly a point- ing sledge, with a head 10 to 15 inches long, by from 1 J to 2J inches square in the thickest part, tapered to about 1| or 1 J inch at the panes, with the angles taken off by a chamfer gradually in- creasing from the eye to form an octagon shape at the panes. The weight of the head varies from 41bs. to lOlbs. ; a very serviceable weight being 81bs., with a head 12 inches long by 2 J inches square over the eye, tapering to 1^- inch octagon panes. It will be noticed that most of the hammers illustrated have two striking ** stumps," with panes like each other. Miners are partial to this form, because it balances well in the hand. Sledges are frequently required for breaking up lumps, and as this work is very rough usage for a sledge, there is often one of a particular form used for the purpose, and called a " lump HAMMEES, SLEDGES, ETC. 67 sledge." The weight of the head is from lOlbs. to 201bs. It has usually egg-ended panes, but varies in shape. Fig. 36 shows a lump sledge used in some metalliferous mines. Fig. 37 shows a " cobbing hammer " used for dressing ores by hand. The head varies from 14 to 18 inches long, and from 21bs. to 4|lbs. weight. Fig. 38 represents a " bucking iron " with the stirrup (to receive the handle) welded on the back of the striking-plate. This is used for hand-crushing in dressing ores. Fig. 39 represents another bucking iron, in which the handle is secured in the stirrup by a wooden wedge driven on the back of the striking-plate. The adoption of rollers and other crushing machinery is gradually dispensing with the use of these tools. The " spalling hammer *' is used for breaking up lumps of orey mineral for sorting before crush- ing and stamping. The head weighs generally about 21bs. or 31bs., according to the class of work to be done. It is shaped similarly to the point- ing pattern, Fig. 25, but with spherical ends — almost identical with the common road-metalling hammer — and furnished with a handle about 26 to 30 inches long. Spalling hammers are not in- tended for cleaning ore fit for market, as are cobbing hammers. 68 MINING TOOLS. Sledges are often made at the mines where they are used. The head then consists of wrought-iron with steel panes. The eye is generally punched hot, out of a short square bar of iron of suitable size, and a drift is worked in to keep the eye in shape while the sledge is being forged. Bar-iron being generally manufactured by roll- ing, at a welding heat, a pile of separate pieces of iron, has often a laminated or leafy structure, due to imperfect welding in its manufacture, which can be detected on inspection. Fig. 40 shows this laminated feature as it would appear in the section of a bar. When sledges have to be made out of such a bar, the eye is not as strong if punched with the laminae, according to Fig. 41, as if punched across, as in Fig. 42. If sledges are to stand well, it is important to punch the eye across the laminae; but many smiths overlook this point, and sledges punched the other way are constantly splitting in use. Bully-heads are often forged as follows : — A bar of iron, say 2 inches square and 13 inches long, is cut off. This will make two 81b. sledges. One set of corners is chamfered down in the cutting-off heat, as shown by Fig. 43. The eye, a, is next punched, and then h, and the sledges HAMMERS, SLEDGES, ETC. 69 are divided by a clift, one set of corners being chamfered down, as shown by dotted lines, all in the same heat which was drawn for punching b. Afterwards the other sets of corners are similarly chamfered down by new heats, and both sledges are ready for "steeling/' For this purpose is used a flat bar of good blister or shear steel of about 2 inches wide by f inch thick. One end is heated to redness, and after about 2 inches have been nearly severed with a clift, as in Fig. 44, it is bent, and two corners hammered down on the anvil, as in Fig. 45. Then, by bending it the opposite way, the two other corners are ham- mered down similarly, as in Fig. 46, where it assumes an eight-square outline, and forms a pane for the sledge, attached to the bar by only a slender neck. The steel pane is next welded on. This is done by heating the steel and one end of the sledge separately. When a welding heat is drawn — sand having been used to form a glaze — the sledge is rapidly placed on the anvil, with the heated end uppermost, and the hot steel pane being quickly laid on, with the sides correspond- ing with the iron part, as in Fig. 47, a few light hammer blows on the surface of the steel pane weld it firmly to the iron, and by twisting the steel bar it breaks ofi" at the narrow neck, leaving the pane properly attached. 70 MINING TOOLS. The chamfers are then dressed with a hammer, and after the opposite face has been treated simi- larly, the sledge is hardened by heating both faces to redness, and plunging it into cold water until quite chiUed, upon which it is finished. Although the faces are not tempered at all, they are often found to be too soft, and this arises from the violent ebullition which the hot sledge produces when immersed, and which prevents the water from coming into close contact with the steel, so that it is cooled too slowly to be suf&ciently hard. If streams of cold water are made to play with some force against the hot panes, they are always found to be well hardened. When these sledges are made well, out of good iron, they stand a great deal of wear, and pos- sess the advantage of being easily re-steeled when the panes are worn out. If, however, they are defective in quality, or workmanship, they are very liable to break by splitting, or giving way across the eye. A smith and two strikers will commonly forge eight 71b. bully sledges per day, and turn them out of hand in a workmanlike manner. This is a fair day's work, although some smiths, after getting well used to the work, can do ten. The cost may be arrived at as follows : — HAMMERS, SLEDGES, ETC. 71 1 Smith at 5s =60 pence. 2 Strikers at 2*. 6^. (58,) =60 „ Labour 120 pence. 50lbs. iron, say . . , , . 60 pence. 81bs. steel, say . . . , w 82 82 »» Total 202 pence. Weight of sledges 8 X 7 = 66 lbs. r«, 202 Then —^ = 3*60 pence per lb., or nearly 3|rf. The cost of coal, wear and tear of tools, &c., would amount to a trifle, say ^d, to 1^. per lb., extra. Similar sledges can be bought ready-made by the cwt. at about the same rate ; but they do not, as a rule^ stand as much work as home-made sledges, and it is sometimes necessary to make sledges at the mine in order to fill up the smith's time. A smith and striker can re-steel about twelve of these sledges (twenty-four panes) per day. Excellent solid cast-steel sledges are now procurable from steel manufacturers at 9d. per lb. for sizes above Gibs, weight, and increasing to la. per lb. for smaller sizes. Occasionally these sledges break by cracking, after which they can- not be repaired ; but if they are well made, and used carefuUy, they are remarkably durable, and are becoming very favourite amongst some miners, many of whom claim that they give a " smarter " and more effective blow than steeled iron sledges. PICKS. The pick is notably a miner's implement. Ir different districts it is called either a "mandrel," "pike," "slitter," "mattock," or "hack."* Fig. 48 shows the common pick. The head is usually made of wrought-iron with steel at the " tips," fl, a, h, b, which form the wearing parts. An eye is formed at e, to receive the handle or "helve," which is secured by a wedge (shaded dark), and the sides of the eye are spread out to form " cheeks," as at/. About half of the head, viz., /, a, or /, b, is occasionally termed a "shank," or " stem." The " helve " is ordinarily made of ash ; and the part g, formed to suit the eye, is called the "feather," while h is called the " haft," which is made of a suitable size for holding in the hands, and is usually oval in shape. There are many other patterns of picks to be noticed presently. The action of a pick is very similar to that of a sledge, but the tools are of different utility. While * Tliis tool is said to be represented on Egyptian monuments of great antiquity. PICKS. 73 the akdge conveys impetus for driving other im- plements which make the impression, the pick does the twofold work of supplying the blow and making the impression also. The pick-head is mounted on a helve similarly to a sledge, but the stems of a pick are sharpened out at the tips, to penetrate, chip, or pulverize the mineral sub- stance against which the tool is directed. The tips of a pick are generally sharpened to a point by a square taper, or to a chisel-edge; so that the tapering extremities possess the property of a wedge, which is very advantageous in work- ing jointy, scaly, or fissured rock, and equally serviceable for excavating more yielding kinds of ground, because the force of each blow expends itself in making the tip penetrate the ground, which is thereby loosened or disturbed all around. Another feature which affords most substantial value to the pick is the facility it offers for being used as a bent lever. When once entered into any sort of ground, the pick forms its own ful- crum, and acts like a crowbar, by prizing on the helve, so that it offers the most convenient oppor- tunity for levering out the surrounding ground at every stroke. When one tip of a pick has entered in hard ground, the miner often assists the prizing by pressing with one foot, or hand, against the other tip, thereby diminishing the strain upon the helve. £ 74 MINING TOOLS. The last use to which a pick is applied, which we shall notice, is that of a scraper, which is occa- sionally required in narrow cuts for dragging out the stuff loosened by working. In Fig. 48 the head of the pick is curved slightly. When this is the case, it is said to " sweep.'* Picks, as Fig. 60, having straight tips converging to the eye, instead of being curved, are said to be " elbowed " or " anchored." In some picks there is no curvature, and then the head is said to be " straight," as in Fig. 50. For under-hand work, a pick having a little sweep is preferred, because, as miners say, it "falls" into its work better than a straight head ; but for over-hand or long-reaching work a straight-headed pick is generally chosen, or one having but very slight sweep. Straight-headed picks assist the reach, and are best for getting into comer work. As in the case of sledges, the weights of pick- heads vary according to the preferences of the users, and the sort of work to be performed. From 21b8. to 81bs. are the common extremes. When required chiefly for downward cutting, heavier picks are used than for horizontal or upward work ; and it is usual to employ heavier picks in hard groimd than in soft. The stems are commonly rectangular in cross PICKS. 75 section — the angles being sometimes chamfered down — and they are from ^ inch to 1 j inch thick near the eye, according to the shape, strength, and weight required. Very commonly the stems are square in section, but often they are flattened sideways to make them deeper in the direction of the helve, as in Fig. 63. This gives them greater strength for prizing. Fig. 49 represents a form of pick in very common use in iron mines. It is forged out of l|-inch square iron, and weighs about 4jlbs. when new. A similar pick, largely used for the same purpose, is forged out of 1-inch square iron, and weighs SJlbs. For working loose or soft iron ore, picks of the same shape made out of 1-inch square iron, and weigh- ing 31bs., are often preferred. The helves in these picks are generally from 24 to 33 inches long. The length varies accord- ing to the nature of the work and user's taste ; it being farther influenced in some cases by the size of the lode or deposit to be worked. Fig. 50 represents a coal pick in common use in the Gloucestershire and Somerset collieries for "holing*' and "cutting" purposes * The head is * The operation of under-cutting the coal, so that it may afterwarda fall, or be wedged or blasted down, is called "hol- ing," "benching," " kirving," or " under-going.*' The long gash, jad, or jud, cut for this purpose parallel to the plane of the seam does not sometimes exceed 8 or 9 inches in width at the e2 76 MINING TOOLS. double-cheeked, and weighs about 2^1b8. or 2Jlbs. A common length for the helve is 30 inches. Fig. 51 shows the pick commonly used in the same districts for " dead work " or " deading." The head weighs about 41bs. or 4Jlbs. Fig. 52 represents a very similar form of pick, used for coal-cutting in the Bedminster part of the Bristol coal-field. The head weighs 2ilbs., and the helve is only 25 inches long. Fig. 53 represents a holing pick slightly sweeped, as used in the Forest of Dean — weight about 25lbs. ; and Fig. 54 represents a cutting or " cut-off " pick — ^used in the same place — the head being somewhat heavier. Fig. 55 represents the form of holing pick in common use at the collieries of South Wales. The head weighs about 2Jlbs. ; sometimes 21b. heads are used. At other times two sizes are used, — largey with heads about 31bs., and smally with heads about lib. less. When a long reach is required, the helve is 34 or 36 inches long. 28 and 30 inches are lengths frequently adopted. Fig. 56 represents the cutting pick commonly front or " foreside," and it may penetrate to about 3 feet in- wards, gradually narrowing. It is generally made near the JlooVy but its position depends mainly on the nature of the de- posits — ^being often cut with advantage where a layer of soft coaly or other substance occurs in or adjoins the seam. See p. 85— holing and cutting picks. PICKS. 77 used in the same collieries. It is sometimes the same weight as the holing pick, but often a little heavier — 31b. head. The stems, as a rule, taper regularly from eye to tip.* After holing and cutting, a somewhat stronger pick — about 41b. head — called a "stripping mandrel," is employed, in some instances, for " pulling down " the coal. A form of " rock pick " for dead work, frequently used in the South Wales coal-fields, closely re- sembles Fig. 48, the head being about 61bs. weight. Another form resembles Fig. 49, with a 4 Jib. head. " Bottom picks " are also used in the same locality for cutting the floors or thills of coal seams. These are often shaped like Fig. 49, and sometimes like Fig. 57, with 51b. or 61b. heads ; but when the bottom is not very hard, lighter heads are used. Fig. 58 represents a holing pick, with about a 21b. head, used in Flintshire. It has a sweep head, and often chisel tips. The cutting pick is slightly heavier, and has points, but is of the same pattern with less sweep. Fig. 59 repre- sents a " driving pick " for dead work, having about a 31b. head, used in the same collieries. It is tqp'Bwee'pei only. Holing and cutting picks, extensively em- * In this district new heads for cutting and holing picks often measure 20 inches long. The stems are very thin and slender* 78 MINING TOOLS. ployed in the North of England collieries, are represented by Figs. 60 and 61. The heads weigh from 2Jlbs. to 31bs., and have very small cheeks. Fig. 60 is more elbow-anchored than Fig. 61. Fig. 62 represents a " driving " or "stone" pick, elbowed in character with the former ones, and used for dead work. The angles are not always chamfered, and the head weighs about 4Jlbs. or 61bs. In Northumberland lead- mines a pick represented by Fig. 63 is used. The head weighs about SJlbs. Were we to omit reference to the " poll-pick," we should overlook one of the most valuable of the British miner's tools. Fig. 64 represents the poll-pick commonly used in Cornwall. It has one stem about 12 inches long, from the end of the eye, and one stump about 3 inches long to form the "poU." The eye is about 2^ inches long. When forged out of l|-inch square iron — the thickest part of the stem — the head weighs about 41bs., and is a favourite size for hard ground. The face of the poll is steeled like a sledge, to form a pane, so that it can be used for striking blows. 26 to 28 inches is a common length for the helve, which is slightly feathered on one side only, and curved in the haft. The head is sometimes quite straight. The poll-pick has the " much-in-little " recommenda- PICKS. 79 tion. It has the properties of the pick, and, in addition, it can be used as a sledge to drive in wedges, &c., thus avoiding the necessity of laying it aside and taking up a sledge for the purpose ; but more than this, it can be used as a wedge itself, and, by striking it on the poll end, it performs very useful service in this respect, although the eye is liable to burst if thus tried too severely. With these points in view, it is easy to under- stand why the poll-pick should be a favourite tool with many miners, and any one need only use it for a bare month or two to comprehend how greatly does a miner accustomed to its - use feel the loss when deprived of it by any circumstance. Sometimes, for soft ground, the stem is 18 inches long, and only | of an inch square in the stoutest place. Poll-picks are used in several parts of Great Britain. Pig. 65 represents a rather stumpy form used in some hard ground by Derbyshire lead miners. The head is about S^lbs. weight. Fig. 66 represents a poll-pick used by Flint- shire lead miners. In prizing or levering a pick, strain is thrown on the helve in the eye, thereby inducing a tendency to " wince," by the yielding of the feathered part, as shown in section by Fig. 67. 80 MINING TOOLS. Now the bearing surface at each end of the "eye" is usually rather short and narrow, but it should be long and wide to best counteract wincing. The keener the edges of the helve feather are made, the more liable it is to wince, or to split the eye. Prevention of wincing is aimed at by wedging the helve in the eye, so as to make it press very tightly against the cheeks and sides. This makes the helve tight ; but it sometimes causes the eye to split, so that the proper amount of wedging to stop at is not always easily deter- mined. The mischief of wincing can be largely avoided by increasing the end bearing surface of the eye ; for which purpose the eye should not feather very keenly, as in Fig. 68, but should rather have the ends rounded, as in Fig. 69, and the ends of the eye should be made as deep as possible in the direction of the helve, in order to give the feather, when prizing, fulcrum as far as possible from the neutral axis of the head. There is generally not sufficient regard given to this matter. We have found it an advantage, for picks exposed to severe wincing strain, to weld two corbel bits at the ends of the eye, as shaded dark on Fig. 70. The Forest of Dean miners have a device to PICKS. 81 prevent wincing which is applied to some of their tools, and illustrated by Fig. 71, which they call a " strap-mattock," and Fig. 72, which they call a "dresser." Fig. 71 is a double- stemmed* pick, and Fig. 72 is a poll-pick which is very useful for repairing roads. Both are used in collieries for dead- work purposes. The plan consists in using two iron " straps," — one being represented quarter-size by Fig. 73, — ^which are put in the ends of the eye, with the tee-piece clipping the top of the pick. The helve is properly fitted, and a long wedge — shown at ff. Fig. 71 — is driven between the straps to force them tightly against the ends of the eye, and to wedge the helve at the same time. This being done, the straps are bent to the shape of the helve feather, and riveted firmly to it by two rivets passing through the whole. The tee-pieces, clipping the top of the pick, tend materially to prevent wincing, and if some sort of stud on the strap were contrived to clip under the pick also, it would be better still. Occasionally the stems of picks are made much longer than any of those illustrated. Sometimes long heads, 2 to 3 feet over all, are useful for sinking imder the snore or windhore. They offer * These are often confusedly called double-A^(2?eJ picks. e3 82 MINING TOOLS. a good purchase for levering, without prizing greatly on the helve. In loose ground, light stems, each as much as 18 inches long, are at certain times used. Continental miners have very diversified forms of picks. Figs. 74, 75, and 79 are single-stem picks, which belong to a very general class used in some collieries.* Figs. 76, 77, and 78 belong to the poll-pick class, which is very common in metalliferous mines. Our continental friends give much more heed, in the construction of their picks, to the pre- vention of wincing than is manifested in this country. Figs. 74, 75, 76, 78, and 79 give a large and long bearing surface for the helve in the eye. Sometimes the eye is lightened by cutting out the sides, as in dotted lines Fig. 74. Fig. 77, though not afibrding a long bearing for the helve while prizing, nevertheless offers a broad, flat surface at the ends on account of the eye forming a wide rectangle. Very slight wedging of the helve is suflScient for either of these picks. The sizes of picks vary in foreign countries just as they do here. A fair variety was shown at the late Paris Exhibition. Some of them in ♦ A single-stem pick of this class— 74 — is used in our anthracite collieries. PIC!KS. 83 handling felt rather clumsy, according to British notions, while others evidently possessed great handiness. Although continental mining tools, on the whole, cannot be considered superior to those used in this country, it is probable we may derive a few good hints from them, espe- cially in the construction of pick-eyes, which are often the most faulty portions of mining picks. Fig. 78 is often made without the poll. The pick illustrated by Fig. 80 is a very favourite tool with Belgian colliers, who call it a " rivelaine.'* It is light for using — in some cases not exceeding 2ilbs., including helve. The head (which is either sweeped or straight) and part of the handle are formed of one piece of flat iron, and it is furnished with two ears or straps, between which a straight, round handle is fixe3. The tips are of steel, as usual. Fig. 81 represents a common form of pick used in Saxony, the single- stem head being from Slbs. to 41bs. weight. Fig. 82 is a stumpy poll-pick, with a 61b. head, used also for working veins in Saxony. Sometimes it is small, for single-hand use, with only 2Jlb. head, as in Fig. 83. Fig. 84 is a form of " stone pick " much used in Brazil and other countries. A very similar tool, known as a " scabbing pick," is often used 84 MiyrsG tools. in quarries for scabbing over the surface of lar<»e blocks of stone (to partly reduce irregularities) before they are sent to the stone dressers. A miner's " twibill " is a similar pick, with an eye generally rectangular. Fig. 85 is a form of pick- head sometimes used in Germany. Figs. 86 and 87 represent the forms of "Australian " or " nugget " picks, used in gold-mining districts, the weight of the heads varying from If lbs. to 3Jlbs. We understand that American mining picks are closely akin to those used in Great Britain, and some of them are similar to the single-stem and poll-picks used on the Continent. Fig. 88 shows a poll-pick used in some American iron mines, where it is called a " hammer-pick." The tips of picks are sharpened on an anvil to the required form. Most commonly they are drawn out to a point like a four-sided pyramid, and this is the best form for hard or crisp ground. But when required for chipping the ground, or for working tough ground, a chisel tip is more suitable. Some kinds of holing ground are rather binding, so that a chisel tip clears it out better than a point, after the pick has entered. For this reason, chisel tips j-inch wide are used for working parts of the so-called " soap " vein in Monmouthshire. When the tips taper gradually, they are spoken of as being " slim ; *^ but when PICKS. 86 they taper quickly, they are said to be "bluff." The rate of taper is regulated by the following considerations, viz. : the strength required, the nature of the tcork to be performed, and, some- times, the length of the head. The bluffer the tips, the stronger they are ; but very stumpy tips will not always cut the ground well, or penetrate it sufficiently. Coal picks, used for holing and cutting, are often required to work in a narrow slit or cut, to deepen or prolong it. Reference to Fig. 89 will explain why, under such circum- stances, the tips must be drawn out slim, because it is necessary for the point to " catch ** in the corner of the cut, and if made bluffer, as in Fig. 90, the head cannot be turned sufficiently oblique to enable the point to touch the side at aU, and so with such a pick, by losing its catch, the sides of the cut would soon close together and meet, or "cut out.'* It will be clearly seen that the shorter the pick-head the more obliquely it can be turned in a narrow cut, and the bluffer the tips may be used without losing the catch. Cutting picks are used for cutting or shearing off the coal at the sides of the stall or face, so as to part the seam on each side, and facilitate the bringing down of the coal between the cuts. These "side cuts " are generally vertical, and are 86 MINING TOOLS. made as narrow as possible, to avoid wasting the coal. Some good colliers will work in cuts from 2 to 3 feet deep, and not exceeding 5 to 8 inches wide at the front, so dexterously, that the stand- ing side, as the face advances, will form a large surface with evenness resembling a good brick wall, and covered with marks of the pick-point, not unlike the track marks of circular-saw teeth. The tips are tempered in the same way as borers — generally to a straw colour, or a very light blue on the extremity — by first hardening and then reducing or tempering with the heat remaining behind the extremity. This is the right principle of tempering, because it leaves the hardest parts nearest the extremity. When picks are not blunted very much before they are sent to be sharpened (as is usually the case with coal picks), one smith and a boy can sharpen and temper in the ordinary way about 70 to 100 tips per hour ; 120 per hour is viewed as brisk work. Mr. J. T. Green, manager of the Tredegar Collieries, informs us that a smith and a boy can sharpen 150 points of their picks per hour in the usual way. Two or three points or tips are generally heated in the fire together for following in succession. Some dead-work picks, and picks used in metalliferous mining, are PICKS. 87 commonly blunted much more than coal picks, so that they take a longer time to sharpen, and often require to be drawn out a little with the striker's sledge. In this case, 40 to 60 tips per hour are as many as one smith, assisted by a striker, can sharpen and temper. Picks are ordinarily made at the mine. One method will be understood from the following description, which, for convenience, will refer to heads weighing about 4Jlbs,, a very useful size for hard ground. A piece of l|-inch square bar iron, about 14 inches long, is cut off. The middle part is then heated, and "upset" — ^by striking the bar endwise — until it forms a swell about 1^ inch square where the eye is to be made. A gash is next cut through the middle of the swell, with a kind of clift, after which the bar resembles Fig. 91. A " drift " of the proper shape and size is then worked in, to form the eye, as shown by Fig. 92, and the sides of the eye are stretched out, by hammering, to form cheeks of any de- sired shape. When this is finished, each end of the bar is split, as shown by Fig. 93, and a tongue of steel (shaded dark on the figure) is welded between, to form the wearing extremity.* After this the stems are drawn out to the re- ♦ The remarks on borers for making " split welds " apply to picks also. 88 MINING TOOLS. quired taper, — being curved to any sweep, if so required, — and the tips are next sharpened and tempered to finish the head.* One smith and striker will make, in the usual way, twelve of these pick-heads per day, well finished and good, the labour costing about 7d. per pick ; making the cost of the head 1«. le/., or nearly Zd, per lb. for labour and materials. If the pick-heads are about 2jlbs. weight, and made out of |-inch square iron, one smith, with a striker, will make twenty per day — the cost for each head being, for labour 4|fl^., and for materials 4fl?. ; in all, SJt^.f Poll-picks are made by the same method, only a poll is left for welding on a steel pane, instead of drawing it out into a stem. They take about the same time to make as double-stem picks of * The eye should he punched across the laminsB of the har, as in sledges. t At some collieries in South "Wales, where hard steam coal is worked, a smith and striker are paid 4». M, per set, not including wedges, for lahour only for making colliers* tools. The set consists of : — 1 Bottom pick . 6 Ihs \ 1 Sledge . . . 74 „ }. 251bs. 6 Coal picks . . HJ „ ^ 2 Wedges . . . 6 „ A good smith and striker, accustomed to the work, wiU make two sets per day, excluding wedges ; and they consider it good work to make 10 bottom picks per day, or 8 sledges, or 24 2Jlb. coal picks. By long practice, however, some will exceed this. For some of the soft seams of North Somerset, one or two coal picks with a sledge and wedge make up a set. PICKS. 89 the same weight, and are commonly sold in Corn- wall at from 3d, to id. per lb. Another method of making picks — commonly practised in Somerset and Gloucestershire — is by welding together two flat bars, having the sides of the eye flattened out in them as indicated by Fig. 94. The welding is commenced for each stem at the end of the eye, — ^which is formed on a dresser, — and the tongues of steel, shaded dark in the figure, are welded in before the stems are drawn and tapered. Picks made in this way stand excellently if tcell welded, otherwise they are apt to split in use. Sometimes a tongue of iron, or a " burr " from a punching machine, is welded in each end of the eye, to make it stronger ; and this also increases the end bearing surface for the helve. To make ten 4|lb. heads in this way, or twelve 2^1b. heads, and turn them well out of hand, is a fair day's work for an ordinary smith and striker.* At some collieries they pay for labour only, for making these heads, 9d, each for the larger, and 7d. each for the smaller ones. After much use the stems of picks wear away too short for further service, but when the eyes * Oast-steel pick-heads are sold at from 9d, to Is. per lb., but are not much employed, on account of their liability to break. 90 MINING TOOLS. have stood well, they are generally considered too valuable to throw aside, and the stems are length- ened by first cutting off the old tips, and then welding on new pieces of iron, putting in tongues of steel between split welds at the extremities, after which the whole is drawn out to the re- quired taper, and shaped as in making new picks. This is called " lining '* picks. A smith gene- rally lines eighteen 2^1b. pick-heads — equal to thirty-six stems — in one day, or fourteen 4Jlb. heads — equal to twenty-eight stems — ^in the same time. This is about as much trouble as making new picks, but the advantage connected with lined picks is that the eyes have been proved to stand well in work. Figs. 95, 96, and 97, show some of the chief forms of Messrs. Dahne and Thomas's patent picks for holing and cutting coal, the particulars of which were kindly furnished us by Mr. David Thomas, Manager of the Rhymney Iron Com- pany's Collieries. These picks have removable tips, which can be readily changed. They are very portable, weighing only from 6 to 7 ounces each, so that a miner can conveniently carry several to work, and need never be short of a sharp tool. This is equivalent to a great saving of weight and of expense in furnishing each miner's equipment. It cannot be expected PICKS. 91 that these picks are as strong as the ordinary ones ; but for work not requiring much prizing, the contrivance possesses many recommendatory poiuts. Figs. 96 and 97 represent holing picks, with gun-metal or malleable cast-iron stems and steel tips, examples of the same patent. A form of pick, patented in 1869 by Mr. Charles Atwood Hardy, of Philadelphia, is illus- trated by Fig. 98. The " bills," or stems, s, 8, are in this case formed out of a distinct bar, and can be readily removed and changed by slackening the top screw-pin, p, in order that the bar may be slipped out endwise. A simple key for turn- ing fits into the square hole shown in the centre of the pin, for screwing into the middle of a boss, b, formed at the top of a malleable socket-piece, b, r, hy which may be made of malleable cast-iron. The spreading part of the helve is embraced by the socket-piece — a rivet passing through the combined legs or ears at h, h, as there shown in dotted lines. The movable bar may be recessed, leaving in the middle a stud, as shown in dotted lines at x, matching a corresponding surface formed within the socket-piece. The end steps of the recessed part clip over the socket-piece at r, r, where the shoulders are intended to retain the bar firmly in its place. 92 MINING TOOLS, Since the socket-piece and moyable bar of this pick go together to make up the whole weight of the head, it naturally occurs that for picks of a given weight, this one would not be expected to give blows quite as eflTective as the ordinary pick, in which the head is made of one entire piece of metal, so disposed as to be very direct and eflfectual in its work; but the merits as regards facility for renewal and transport are of very material consequence in some instances, and the firmness and simplicity of this particular arrangement are highly spoken of. In the specification diagrams, the legs or straps of the socket-piece, which embrace the helve, are seen to be so tapering as to converge towards the extremities. Fig. 98 is drawn accordingly, but it is not clear how the helve could be got into the socket under these circumstances, since the screw-boss prevents its being passed in at that part, and the feather or spreading end of the helve is too wide to pass between the straps in the reverse way. But this is merely a matter of detail, and is readily met by forming the straps so as to taper or converge the opposite way, corresponding with the dotted lines 2, z, shown on one side only. The designing of a really good pick, with movable tips or stems, is an object which has PICKS. 93 long been aimed at ; and various ideas have arisen, some more or less similar, but it does not appear that any yet tried can supersede the common description of pick, except in some special cases. SHOVELS, SPADES, ETC. Thb ground which is loosened and broken by blastings and by the use of picks^ and other tools to be hereafter noticed, soon requires to be collected together or shifted. The shovel is a highly serviceable tool for such work, within small limits. It consists essentially of a light " plate," furnished with a handle, or helve — ^the plate being suitable for scraping together a mass of loosened ground, and also for passing under a portion thereof which will afterwards rest upon it ; while the handle is required for conveniently carrying the stuff thus supported, or for jerking it off to a different place, or into vehicles. The desirability of having such a tool must have been recognised by the ancients at a very early period. An examination of the relics of some of their wooden shovels is likely to satisfy- any one that they thoroughly apprehended the principles of the shape of a good shovel. To facilitate the passing of the plate under or be- tween the sttiff, they reduced it to the minimum SHOVELS, SPADES, ETC. 95 thickness consistent with the strength and wear of the available material. To remove a conve- nient quantity at each stroke, they took pains to secure a broad plate, and that the grain should run the best way to give it strength. They knew the conditions of distance for shovelling, and of space available in large and small workings, as is proved by their having used long and short handles, according to the controUing circum- stances.* These considerations include most of what enters into the question of shovels. When iron and steel became plentiful, it was a fortunate circumstance as regards shovels. Scarcely any materials could be more suited to the reqinrements for the plate, as they combine toughness, stiffness, and hardness. Fig. 99 illustrates the very useful and common "gravel shovel.'* The plate is of iron, with steel around the front edges or "mouth,** and is furnished with two "straps** or "ears,** to receive a helve, which is nearly always made of ash wood. The plate is slightly " dished,** which means that it is slightly concave in the top surface, caused by the sloping of the back and * We have the plate of an oak shovel found in the old workings of an iron mine at Llantrissant. Although much worn, it is as large as an ordinary shovel of the present day. The handle was formed out of the same piece. 96 MINING TOOLS. sides. This affords firmness, and enables the plate to sustain and keep together its load better than if quite flat. The shaded part of the plate — Tit^here it joins the straps — is buckled upward to give strength, and it is termed the "crease." The part of the plate each side of the straps is called the " shoulder.'* The entering part of the plate ^-or mouth — which in the gravel shovel is pointed like the bow of a ship, forms two sides, which are termed the "edges." The helve is set at an angle of about 140^ to 160® with the surface of the plate, and is about 30 inches long. This is necessary in all shovels on this principle, to enable the plate to be horizontal with easy stoop^ ing by the users. The plate of this shovel is well formed to facilitate its entering between closely-compressed, heavy, or lumpy ground. Fig. 100 represents a "Devon" or "long- handled " shovel, with a plate of the same class, only furnished with a " socket " for receiving a long handle, generally 4 or 5 feet long, which ' admits of shovelling with less stooping, and of getting a longer reach. The crease is long and pointed, to facilitate entering. These shovels are frequently used in Cornwall, Devon, and Somerset, when there is sufficient room for such " stand-off" helves. The point of the crease is the place at which they are most liable to break. SHOVELS, SPADES, ETC. 97 Fig. 101 represents a "frying-pan shovel," used for "filling" at many North of England collieries. The plate resembles a shallow frying- pan, but the tumed-up edges drop away at the mouth. This has a socket-helve also. Fig. 102. shows a "round-mouth shovel," used for filling coal in many North Somerset collieries, where the thinness of the seams necessitates using helves not exceeding 20 inches long. " Round- mouth" shovels — ^knownalso as "ballast shovels" — answer very well for shovelling loose stuff not too lumpy or heavy, and they are extensively used at collieries, with helves about 30 inches long. Sometimes the same sort of shovel is made with a " square-mouth," as indicated by dotted lines. Fig. 102, and these are often used for shovelling very loose stuff, like small coal, &c. Each of these shovels, except Fig. 100, has a "crutch" handle or hilt, so called h'om the cross-piece at the end. This kind of handle is mostly preferred by miners to the D handle or hilt (known also as the " open " or " eyed " handle) shown by Fig. 103, which represents a " pronged shovel," used for shovelling lumpy stuff, or for leaving small stuff behind. Sometimes a strip of iron or steel is welded along the points of the prongs, to strengthen them, as in "chaff" or "pulp forks," and sometimes the prongs are F 98 MINING TOOLS. welded to the back. These are sold either of cast- steel or welded iron, as " graips *' or " digging forks," with diamond, square, flat, or round sectioned prongs, and they are stronger than prongs riveted. Shovels are almost invariably bought ready made. Ordinary qualities have the plates manu- factured by rolling out, under a welding heat, two pieces of iron with a piece of steel between. The ears, having been previously drawn out, are kept from sticking together by sprinkling ashes between. Iron of inferior quality can be used by this method. Before rollers were employed, the plate was formed by spreading out iron under a weighty hammer. This is still done by some manufacturers, and as only good iron will bear spreading in such a way by "plating" under the hammer, it is considered that good quality is guaranteed in shovels made by this method.* There are various other shapes of this class of tool. In clay ground, a " clay spade," having a ♦ Anvils used for "plating** are 5 to 7 inches long by IJ to 2 inches wide. The hammer faces are somewhat smaller and oval-shaped. They are of mottled cast-iron, with chilled working surfaces ground to a slight convexity. In order that there may he a clean bright skin to the plate, it must not be heated above a dull yellow heat, else the plating tools chop in too much, and embed scale in its surface. From this limited temperature, and the action of the tools, the process is a severe test of the quality of iron. SHOVELS, SPADES, ETC. 99 long and narrow square-mouthed plate, is in many cases used. When the plate of such a spade is straight lengthwise, but curved in the back, like part of the side of a cylinder, as in Fig. 104, it is called a " grafting tool " or a " grafting spade," and is much used for working in soft or clay groxmd. The plate is a little wider across the mouth than shoulders* A bit of iron, called a tready for putting the foot upon, pointed at one end, is driven into the handle, and the other end riveted on the top of the plate, at x. When the plate tapers so as to be narrow at the mouth, but not at the shoulders, it is called a " soughing tool.'* The sizes of shovels are distinguished by the iindth of the plate, measured in the widest part. Shovels 8 and 10 inches wide are used for heavy stuff ; 11 to 12-inch shovels are useful for general work ; and for shovelling moderately light stuff, such as coal, &c., 12 to 16-inch shovels are regularly used. In use, shovels are often strained like levers, although they are ill fitted to withstand much of it. This happens repeatedly, and in a manifest manner, by shovelling from the bottom of a large heap of stuff. After the shovel has entered the pile of stuff above, the plate is freed by prizing on the helve as indicated by the arrow a. Fig. 99. f2 100 MINING TOOLS. The shovel immediately takes fulcrum at the part near the dotted lines by and by the superimposed weight or resistance acting on the surface of the plate, a severe tensional strain is thrown on the crease, over the fulcrum, and on the top strap near where it joins the plate. Shovels often give way at this part by the breaking of the top strap, and many almost new ones are spoiled thereby. This is the weak point in most shovels, and as the prizing is, within certain limits, legitimate and necessary, shovels made with long straps extra strong at the shoulders, and strong over the crease, wiU always carry good recommendation. Very good 10, 11, and 12-inch gravel' shovels and round-mouth filling shovels can be bought at from 22a. to 28s. per dozen, fitted with crutch- handles complete. Grafting tools, 12 inches by 6J inches, with similar helves, cost about 2a. W. each, and 14 to 16-inch frying-pan shovels from 33s. to 43s. per dozen. Well-made iron-pronged shovels, with three to six prongs welded, and strapped helves, cost from about 3s. to 5s. each ; if of cast-steel, from &d, to Is. each extra. The best plated shovels, without handles, can be bought for about 7\d. per lb. A 41b. Devon shovel-plate, often used in Cornwall, is generally sold for 2s. &d. There is great multiformity in the shovels used SHOVELS, SPADES, EXa 101 in foreign mines. Many of them are mucli like those of our own country. Some are of a large size, but in many instances they are used down to as small as 5 or 6 inches in length and breadth. We have no equivalent in this country for some of the continental mining shovels. They are more like what would be termed scrapers in the British Isles ; but they are used by foreigners in some cases as substitutes for shovels. Fig. 105 represents such a tool, which is made use of in Saxony. The plate is a little curved up at the sides. It will afford an idea of numerous other congruent forms of shovel, with square, round, and pointed mouths, to the use of which Hun- garian and other foreign miners are accustomed. The practice of using scrapers and scraping shovels is very common in foreign mines. A box or tray having two sides and a back, some- thing like a waiter's tray, is used with them. The stuff is first scraped into the tray, which is then taken up by two side handles, and conveyed in front of the individual (who generally wears a leather apron) to the point required, where it is tipped. In Norway and Sweden wooden trays about 2 feet long, 15 inches wide, and 6 inches deep, are used with a rectangular scraper, having a blade 8 inches wide by 5 inches high, and handle 102 MINING TOOLS. 2 feet long. The trays carry about 40Ibs. of mineral, and answer much the same purpose as the "billies" so commonly used in the Dean Forest iron mines by persons there employed at conveying ore upon their backs — a mode of transport which is in some measure advantageous to the working of the irregular accumulations of that district, but very prodigal when depended upon to a great extent. HATCHETS, AXES, AND ADZES. A MINER cannot do much in soft- ground mining without the use of timber, to cut and dress which he requires a few tools well adapted to the pur- pose. Those now to be considered form an im- portant part of them. A hatchet or axe consists essentially of a broad heavy description of chisel, called the " head/' having an eye running in the direction of the cutting edge for receiving a handle, so that, like a pick in one particular, it is suitable for giving out a blow, to be expended in actuating the cutting edge, which forms part of the tool itself; the main difference being that a pick is used for cutting rock, but an axe for cutting timber. Illustrations of several patterns of this class of tools are given. Handles shorter than those shown are often used. Fig. 106 represents the form known as the " Irish axe," of very general use in numerous districts. The main objection to this form is that the edge gets narrower by wear. Fig. 107 shows 104 MINING TOOLS. the " Torksliire axe/' not mucli unlike Fig. 108, which represents the "Newcastle axe." The "Scotch axe'* is shown by Fig. 109, and the " Kent axe " by Fig. 110. A " claw '* is often formed on the back of this axe, as shown in dotted lines, for drawing out spikes and nails. Sometimes the " claw " is put on the under side ; and in other cases a slit, dotted on Fig. 109, is used instead of a claw. Fig. Ill is known as the " wedge axe," from its being suited for use as a wedge ; and another axe, somewhat similar in that respect, is shown by Fig. 112, called the " forest axe." The hatchet and axe are almost identical in character. Some persons consider the axe is the heavier tool, with heads weighing above 31bs., and suited for use with both hands, while the hatchet is intended to be used by one hand only, and has a head weighing under 31bs. Some manufacturers consider that the differ- ence between hatchets and axes is entirely in the grinding of the edge. When the edge is bevelled off distinctly, as at a, Fig. 106, it is a hatchet; but when the edge is rounded off gradually, as at 5, in Fig. 107, like the bow of a ship, it is an axe. Axes are considered best for splittmg and cross grain hetving ; but for chopping with the grain, hatchets are best, because the bevel turns HATCHETS, AXES^ AND ADZES. 105 off the chips, and keeps them out of the way of the head. The part p, h, Fig. 106, is the head in every hatchet or axe. The back, p, is called the *'poll," and, when well made, it is strong and faced with steel, to form a surface for striking moderate blows. The ** eye " lies between the cheeks c, c. The " blade " of an axe is the part between the eye and cutting edge. It is gene- rally broad and thin, composed of a doubled piece of flattened wrought-iron welded together, with a thin piece of steel between, to form the edge. Hatchet and axe-heads used in mining may be said to range from 21bs. to 81bs. in weight. In some Somerset collieries, where light timber- ing is practised, a 31b. hatchet is found very handy. A 41b. hatchet is in very general use in many dis- tricts. A 61b. or 71b. head is, perhaps, usually the most convenient size for a timbering axe. It is in very general use for ordinary timbering, and for rather heavy work. Axe-heads of 81bs. weight and upwards are in common use at South Wales collieries, the pattern being like the forest axe, with the length of the head disproportionately increased so as to measure 12 inches and more when new. Hatchet handles are generally single-feathered, and from 14 to 20 inches long. Axe handles are longer ; from 16 to 26 inches, in many instances 30 inches, and occasionally as much as 36 inches. p3 106 MINING TOOLS. The cutting edge of these tools is formed by grinding the front of the plate, both sides in ordinary eases, on a grindstone, so as to form two inclined planes or curved surfaces, meeting each other at an acute angle. In this manner the iron on both sides is ground away, and the steel between forms the edge. The acuteness of the angle forming the edge should not be enough to make it very thin and liable to break, for it wastes a lot of time and material to grind out notches in order to repro- duce a sharp edge. On the other hand, if the edge is bluff by a very obtuse angle, it will not cut well, and for chopping deep cuts it will not catch the sides in a narrow gash, but will require a cut to be very wide at the top to allow the head to be held sufficiently oblique.* For chopping hard wood, the requisite strength requires a bluflFer edge (a more obtuse angle) than may be used for soft wood. The angle contained between the two sloping planes to form the edge usually varies from 15^ to 30^ accordingly. For chopping large flat surfaces, some hatchets or axes are always used one way — e.g., only one particular side of the blade is ever used to face * This will be clearly understood by referring to Figs. 89 and 90, relatuig to picks. The same conditions apply to the hatchet and axe. HATCHETS, AXES, AND ADZES. 107 the surface which is being chopped. This is called the inside of the blade, and the edge is ground very acutely on this side, while on the outside it is ground more obtusely, as shown by sections at 5, Figs. 106, 109, and 110. Such a form of edge is very suitable for side chopping over large flat surfaces. The so-called " squaring axe " or " side axe," of sundry, patterns, is ground in a corre- sponding manner.* Miners almost invariably grind both sides alike, so that the tool may be used with equal success both ways. The " felling axe " has usually a long narrow blade, shaped like Fig. 113, thick and heavy at the eye, and tapering gradually towards the edge. The "mortise axe," Fig. 114, is often useful for mortising heavy timber lised in large workings. Hatchets and axes are generally bought ready made. Only the best quality can be recom- mended for mining. The sizes of axe-heads are sometimes classed under the following heads : — Hxtra light, from 2|lb8. to 3jlbs. Light, from 3ilbs. to 41bs. Medium, from 41bs. to S^lbs. Heavy, from 5Jlbs. to 71bs. Extra heavy, above 71bs. * Sometimes the eye of a squaring axe is altogether on the outside, as shown at q^ Fig. 110, or like a cooper's axe. 108 XCa^G TOOLSL With steel poUs^ good axes cost in this Gonntiy : for the ligki size, about 8d, to %/. per lb. ; medium size, frcHn 7^. to 8^. per lb. ; and kearp sizey firom 6|(/. to 7d, per lb. Solid steel axes cost about 6dL per lb. extra. Best solid steel 61b. axes, with good helves complete, are s
i . 7 ii fi • 8 „ Hard ,, • >> . 9 »♦ »» • 10 „ Soft wood • rip . 3 »j »> • 4 ,, Medium „ • >i . 4 »i j» • 6 i< Hard „ • It . 5 >» »» . 6 „ o2 124 MINING TOOLS. Saws should be selected to suit the work which they are intended chiefly to do— in some mines cutting larch, spruce, &c., in others chestnut or beech, and sometimes chiefly oak. Before a saw can be expected to cut with facility, the plate should be true and smooth, and every tooth should be formed to do its work with as little expenditure of power as possible. Moreover, the kerf ought to be as narrow as practicable with giving the blade sufficient freedom. The teeth should stand in regular order, and should be uniformly filed; for if only one tooth projects beyond the rest, or is too prominent sideways, it encounters unnecessary work, and interferes with the duty of others, while a too retired tooth does no service whatever, but rather overburdens the adjoining ones. In hand and pit saws the line of tips should be straight, or very slightly " bellied." If the tips get very irregular they had better be filed off until all project equally, and then every tooth can be sharpened again, care being taken to stop the filing immediately the tip is formed, for if con- tinued further it shortens the tooth. If by any accident a tooth becomes too short, it should be allowed to remain so until, from wear, all the rest of the teeth get filed down to fall in line with it. SAWS. 125 No good can be done by filing down a few teetb adjoining the short one. When a hand saw is held vertically, a piece of fine cotton suspending a weight, and fastened be- tween the top pair of teeth, will hang like a plumb-line, and ought to lie quite straight in the bottom of the valley formed by the bevel and set of the teeth, from top to bottom of the saw. " Stone saws," which are commonly of the double-hand crosscut pattern, but with a straight back to the blade, like a Eussian crosscut saw, are used by miners in certain instances for cutting soft minerals, such as rock-salt, freestone, &c. They are furnished with dog-teeth, which are filed without any bevel. A common size is f of an inch from point to point. The blades of stone saws are commonly nearly \ of an inch thick ; and, for large sizes, still thicker. Sometimes the difierence between the thickness of the blade at the back and at the front is sufficient to give proper clearance without any set on the teeth. Setting of the teeth may be performed by laying them on an iron block, so that the points over- hang a little more than \ of an inch, and then giving every other tooth a smart tap with a hammer having about a lib. head, with a narrow pane. The intermediate teeth are set in 126 MINING TOOLS. the same manner, after turning the blade to lie on the reverse side. This mode of setting bends the teeth only near their tips, and produces a small flattened surface where contact with the hammer occurs on one side or the other of each tooth — slightly diminishing the thickness at the points. It is a method preferred by many to the use of a saw set, which they consider increases the liability to break teeth by straining them at the roots, especially as the saws referred to are of a rather hard temper for wearing well in use. In cutting dry freestone, the dusfc from sawing clears out from the kerf freely ; but in dealing with damp stone, though softer, the dust often clogs, unless water is passed into the kerf in suffi- cient quantity to convert the abraded stone into a liquid sludge capable of being worked out by the movement of the saw. The handles of stone saws used for freestone cutting are usually from 18 inches to 2 feet in length. Sometimes they are furnished with ferrules like file handles, suited for driving over tangs, — called " stearts," — riveted to the blade. More generally, however, the handles fit into sockets, after the manner shown in Fig. 121 — a plan which is better for convenience of changing, or renewing, when needed. The blade of a 7- feet stone saw, about 11 inches deep at the bellied part, can be procured for about 21«. SAWS. 127 At the Box stone- quarries " one-handled saws " are in constant use for cutting off blocks of stone from their natural positions, in a manner which is far superior to the former practice of doing so with j adding tools, which required more time and caused greater waste of stone — ^no trifling con- siderations.* The length of these saws is, of course, governed by the dimensions of the blocks required. It is seldom less than 6 feet, but some- times more than double that length. The end at which the handle is placed is called the "heel,'* and it is less in depth than the other extremity — the " toe " or '* point," which encounters greater wear in use, chiefly by a tendency of the saw to weigh upon that part. When new, the teeth range in a straight line, continuing quite out to the point. The back is also straight, and the blade regularly increases in depth from its heel until near the point where the back is curved off, as a quadrant, to meet the line of teeth at the toe end. By use, the wear of teeth near the toe, and fre- quent filing, cause them to deviate from a straight line, and to curve upwards to meet the back. Small sizes of such saw-blades when new * Jadding tools are still used for holing over the upper sides of the blocks to be detached, in order that room may be pro- vided for the saws to commence working for the vertical aidi and back cuts. 128 MINING TOOLS. are about 10 inches deep at the heel, and 12 inches at the toe, but after continued wear the toe becomes much less in depth than the heel. Socket handles are usually employed, on account of being handiest for changing. When beginning a cut close under the overlying strata or roof of the so-called quarry, the handle has to be removed and driven in at the under side of the socket, in order to clear the roof and enable a sawyer to take hold below the socket-piece. When socket- pieces are fitted to saws at the quarries, smiths put them on the blade in a red-hot state, and the holes are not punched through the steel blade until it has become a little heated to reduce any risk of cracking. The three-square files used for sharpening are about 10 inches long, and cost 9«. per dozen or thereabout. Some proprietors of these quarries — ^producing Bath stone, so much in request for architectural purposes — order their saws by tons. This will convey some idea of the extent to which saws are employed by those engaged in this branch of industry. Proficient saw-filing, although in some cases involving many considerations, is an art never- theless easily acquired by any person of ordinary intelligence. When a miner has much timbering to do, his work will be greatly facilitated if he can command the use of a good saw, and he will soon SAWS. 129 experience the advantage of keeping it in efficient order. A good saw is a most serviceable cutting instru- ment, and, by attending to the points which have been noticed, miners will be able to make favour- able use of its capabilities, and to fettle their saws for themselves better than many who profess to imderstand it. It may be noticed that the teeth of a saw, especially if worked by machinery, can become so heated by work as to reduce their temper, at the same time causing, by expansion, local or general buckling of the blade or plate. o 3 MISCELLANEOUS TOOLS. We now enter npon a very diversified chapter. Fig. 134 represents a "scraper," used for clean- ing out, at intervals, the pulverized matter from bore-holes, so that it may not prevent the bit from operating freely on the solid rock. The pulverized matter is called boring-dust or meal, and when it has been wetted to facilitate boring, it is called sludge. If much of it is allowed to accumulate in a hole, it materially interferes with the effective- ness of borers. Scrapers are usually made of light rod-iron — \ to | inch diameter — suflBciently long to reach to the bottom of the hole intended to be cleaned, and having the scraping end flat- tened out nearly as large as the diameter of the bore-hole, so that it may be turned up at about right angles to the rod for forming a small circular platform, on which the boring-dust maybe collected and removed. When the scraper is put into a bore-hole and slightly turned round, the dust, or sludge, accumulates on the platform, and can be MISCELLANEOUS TOOLS. 131 drawn out a little at a time until it is sufficiently cleared away. From ascending bore-holes, with a rapid upward inclination, the dust falls out of its own accord ; but the advantage of thus having the end of the hole constantly cleared is countervailed by the disadvantage of there being no means of keeping water in the hole while boring. Fig. 135 shows a double scraper, with a mushroom stage on one end. Fig. 136 shows a scraper having a sliding-rod, so that it can be lengthened for long or deep holes. Fig. 137 shows a scraper with a " drag-twist " on one end of the rod. The drag is used for cleaning out holes before putting in the charge. In this case a wisp of hay is pushed into the hole, and the drag is afterwards put in and turned around, so that the hay, becoming entangled, gets turned around also, and sweeps the sides of the hole. Upon withdrawing the drag, the hay comes out in one wad, and carries the sludge with it. Fig. 138 shows a scraper made out of light flat iron, with a " loop-drag " on one end, used also for cleaning holes by pass- ing a bit of rag or tow through the loop, so that it may be put into the hole to sweep out the sludge. Fig. 139 represents a scraper having a powder charger on one end of the rod, forming a " scoop " or " spoon " for conveying the powder to the 132 MINING TOOLS. ends of horizontal holes. The scoop is also used, in some instances, for clearing out the boring-dust. Drags and spoons are often made as separate tools. These, and ordinary scrapers, cost from 4d, to 6d. per lb. The " swab-stick," represented by Fig. 140, is habitually used by many miners for clearing bore- holes. It is simply a piece of stick — generally deal — small enough to enter the hole, and long enough to reach to the bottom, with its fibre at one end spread out by bruising to form a stumpy sort of brush, called the " swab." When this is put into the bore-hole, the sludge passes by the fibrous swab, which, when it reaches the extremity of the hole, can be spread by pressure so as to touch the sides all round ; and when it is withdrawn, it sweeps out the sludge before it. Repeating this operation a few times makes the hole tolerably clean, and by throwing a little dust, at the latter part of the operation, into the hole, the moisture is absorbed thereby, and the sludge dried up. Any grains of powder adhering to the side of the hole after charging are removed by damping the swab in water.* Another contrivance also used for clearing bore-holes is the " sludger," represented * When a borer-bit breaks in the hole, the broken piece can often be extracted by hammering down the swab-stick upon it 80 as to embed it in the swab. MISCELLANEOUS TOOLS. 133 by Fig. 141. It consists of a long cylinder — ordinarily a piece of wrought-iron gas-pipe — for reaching into the hole, furnished with a small rod of iron to work inside, having a bow handle at one end, and a drag-twist at the other. A bit of hemp or tow is wound around the twist, to form a kind of piston for working within the tube. When this sludger is placed in a descending hole, upon drawing up the piston-rod it sucks the sludge up into the tube, and by rapidly withdrawing the whole apparatus, the sludge can be squirted away outside by pushing the rod back again. The hole will be properly cleared by repeating the operation a few times. There is no valve at the bottom of this sludger, which is seldom made of a tube above three-quarters of an inch diameter inside, so that it is suitable for use only in bore- holes of ordinary size for blasting. In cases of deep bore-holes, as for wells or ex- ploratory purposes, Fig. 142 shows a section of a sludger or " scoop " sometimes employed, and dropped down into the hole on the end of a rope, chain, or the rods. By jerking the sludger on the bottom of the hole, the sludge raises the valve at the bottom of the cvlinder, and enters. It soon becomes laden with sludge, and is then drawn to the top, the valve at the bottom resting on its seating, and preventing the contents from running 134 MINING TOOLS. out. The same kind of sludger is also used for clearing bore-holes through running sand. The common trap-clack, or conical valve, is sometimes fitted at the bottom. A butterfly- valve, or an ordinary ball or shot valve, is also used in some instances.* Mr. Mather, who employs flat wire ropes in- stead of rods for deep boring, uses a sludger which is fitted with an inside piston for producing a partial vacuum above the bottom valve, in order to suck the sludge into the cylinder upon the same principle as in Fig. 141, with the addition of a bottom valve. The tool shown by Fig. 20 is occasionally used for removing boring- dust or sludge from the bottoms of deep holes. Figs. 143 and 144 represent ordinary forms of " clay-irons " used for forcing clay into the joints and crevices around watery holes, in order to make them dry, and fit for using naked powder, which is more effective and cheaper than when enclosed in cartridges or pitch-bags. The clay- iron is a round bar of iron (called the ** shaft '*) a little smaller in diameter than the bore-hole, furnished with a brqad top (called the " head ") for striking upon. Some provision is necessary for turning the shaft around its axis, &c. This is * Leather or india-rubber valves are said to hold tighter than metallic valves, which are sometimes trigged with grit. MISCELLANEOUS TOOLS. 136 usually done by a lever, shown at «, whicli is put into an eye formed through the head of the clay- iron ; but the one illustrated by Fig. 145 has a square head for being turned by a spanner or wrench, c. After a wet hole is charged with some tough clay, the shaft of a clay-iron is driven through it by a sledge, and this, acting like a wedge, forces the clay into the crevices on all sides. The shaft is then turned and gradually drawn out. Some- times the entrance of water is thereby stopped, and the hole remains quite dry after the first attempt, but it may require several repetitions, and in some instances it cannot be made to succeed at all, either from the rock being too open or cavernous, or from the water acting with great pressure — in some instances sufficient to make the clay-iron rebound after each blow of the sledge, and to force it completely out of the hole. Clay-irons have to endure a good deal of ham- mering on the head; therefore this part is usually made very stout on account of the wear. Those with an eye are most convenient for drawing out. The shaft should be smooth, and should taper a little to conduce to withdrawing, but the bottom of the hole will be too much contracted unless the taper be very slight. Miners accustomed to 136 MINING TOOLS. driving througli watery strata, often attach im- portance to the clay-iron, and it is easy to con- ceive why so, if we remember how frequently it enables them to stop back all water running into a bore-hole, and thereby provide a dry receptacle for the charge. Ordinary clay-irons cost about Sd, per lb. When the heads wear down near the eye, they should be sent in good time to the smith's shop to have a new piece welded on. Fig. 146 represents a "shooting-needle" or "nail," made of round rod-iron, and used for forming a " vent-hole " or small passage through the tamping which confines the charge in a bore- hole for blasting. The passage is used for ad- mitting a mote or squib to enable the charge to be ignited. When the charge is put into the hole, the needle is laid in with its point penetrating the explosive compound. The tamping is next rammed or stemmed in, and the needle is after- wards drawn out, which is often facilitated by putting an iron bar through the bow handle, and striking the bar with a hammer. When it is withdrawn, a small passage or channel remains, like a long touch-hole, leading into the charge. A rmh, reed, paper, or quill tube, filled with a "priming" of gunpowder, and termed a " match," "squib," "mote," or "train," is next passed MTSCELLANEOTJS TOOLS. 187 through the touch-hole into the charge. Subse- quently, a " smift," which is variously made of either a bit of touch- wood, touch-paper, greased candle-wick or paper, or cotton dipped in molten sulphur, is attached by a bit of grease or clay to the outside end of the train. At the extremity far- thest from the train, this smift is ignited, after it has been arranged to burn long enough to give the miner sufficient time to retire before it kindles the top of the train, which then instantly conveys the fire to the charge and explodes it. This primi- tive method of exploding charges is still in con- siderable use. Many casualties have occurred by accidentally lighting the train instead of the miifty whereupon the explosion occurs before the miner has any chance to get away. Such acci- dents may now and then be traced to carelessness in adjusting the smift in places where a current of air occurs, by thoughtlessly putting it on the windward side. Then, on attempting to light the proper end of the smift by applying a flame, the latter may be so deflected by the draught as to prematurely ignite the squib. Again, in work- ing some parts of coal measures a little fire-damp will sometimes escape unawares through or about the bore-hole, and lurk about the smift. On bring- ing a naked light into contact with the smift, the gas explodes and forms a small cloud of fire sur- 138 MINING TOOLS. rounding the priming, which thereby fires the charge without warning.* Untold accidents ha^e also occurred by drawing out the needle, in consequence of sparks being produced by its rubbing against any silicious matter in the tamping, whereupon the charge, or any powder in stray grains f adhering to the sides of the hole, becomes ignited, and disastrous conse- quences succeed. For greater safety the needle is often greased and covel'ed by a casing of paper. To better avoid danger, copper needles are used. Being more liable to bend than iron needles, they are often made stouter. Fig. 147 shows a copper needle with an iron handle heated and shrunk, or brazed on. It is about the best sort of needle that can be used. Fig. 148 represents a " pricker,'* used instead of a needle, for being driven through the tamping with a hammer after the tamping is finished. It is next drawn out, something like a needle, and leaves a perforation for putting in the train. The pricker is more dangerous to use than the needle. If made of copper, it is too easily bent. * By employing aafety-fttse — to be noticed sliortly — instead of the common squib, the risk alluded to is, so far, removed. t This danger is avoided by using powder in cartridges. Miners' common objection to cartridges is, that the powder space below the tamping is not so completely filled as when naked powder is used, and that the air spaces around the car- tridge act as cushions against the force of the charge. MISCELLANEOUS TOOLS. 139 Shooting-needles and prickers are usually from 18 inches to 3 feet long, and from J to f inch diameter, tapering almost regularly to the point. When made of iron they are worth from 4:d. to 6d. per lb., and if copper, about Is. 4:d. per lb. In some continental mines a much safer plan is adopted — that of putting a casing of large reeds around the needle. This keeps it away from all grains of powder and tamping ; and, after the needle is drawn out, the reed casing remains be- hind, to form a passage for the train. In many places the use of needles and prickers has been entirely abandoned in favour oisafety-fuse^ which is sold in coils of 24-feet lengths, resembling a coil of plain cord. The fuse is made ordinarily of tape, hemp-cord, yarn, gutta-percha, or metallic covering, called the "countering," which forms a small tube for containing a continuous core of slow- burning powder -composition or priming. A piece of this fuse is put into the hole instead of a needle, and the tamping is rammed in after- wards, one end of the fuse being outside of the hole, and the other end penetrating the charge. When the outside end is ignited, the fuse serves as a slow train, burning at the rate of about two feet per minute, and it can be cut off suffi- ciently long to give the miner time to retire in security after lighting it. 140 MINING TOOLS. The main dangers with fiise are, the risk of its being pressed into crevices and bruised, or cut through with sharp angular stones in the tamp- ing, and moreover of there being a defect in the continuity of the powder core, or of its becoming damp and wetted through in the hole, in all of which cases there is danger of the fuse hanging fire, and, by smouldering, it may rekindle the unbumt portion, and unexpectedly explode the charge after a long interval. We have known this happen after fuse has hung fire nearly an hour, but it almost exclusively applies to fiise of inferior quality, which ought never to be used. With good fuse, and especially when covered with a waterproof coating of gutta-percha, and having one or two touch-threads running throughout the middle of the core, hardly any dan- ger need be apprehended from this source if only ordinary precaution be observed. Reliable safety- fuse can be obtained in most mining localities at an inexpensive rate ; and wherever this is the case, needles and prickers, with their con- comitant dangers, should be regarded as things of the past. The method of firing charges by electricity is calculated to surpass all others for perfect safety. Fig. 149 represents the ordinary " tamping bar," used for driving some suitable substance. MISCELLAl^EOUS TOOLS. 141 called "tamping," into blasting-holes after the charge has been put in^ in order that the force of the explosion may be pent up and act against the side intended to be removed. The tamping end of the bar is grooved on one side, to admit of its clearing the needle or fuse lying along the side of the hole. The other end is left plain for the hand, or for being struck with a hammer. When tamping can be put in sufficiently tight by simply ramming the bar against it with the hand, then, instead of leaving one end plain for being struck — ramming by sledge blows being dangerous in the estimation of many — another tamping end is sometimes formed, as indicated by the doited lines on Fig. 149. Tamping bars are commonly made of iron, and many accidents have happened in consequence of their striking fire against quartzose matter which they have come in contact with. To prevent such accidents, tamping bars are sometimes faced with copper, as at a. Fig. 150. This tamping bar has a bit at one end for boring holes in any frangible mineral, by impetus given with the hand. Another form of tamping-end, sometimes faced with copper, is shown at J, Fig. 151. Bronze facings or tips, as shown at e, Fig. 151, are also used to avoid the danger of striking fire. Occasionally these tools are made wholly of 142 MINING TOOLS. copper or bronze. Bronze has the advantage of being harder and stiffer than copper. Iron tamping bars cost from 2d. to 8d, per lb. ; with copper or bronze tips, from 6d, to 9d. per lb. ; and copper or bronze altogether, from Is. to Is. 6d. per lb. Many different persuasions are to be met with regarding the material best suited for the purpose of tamping, or, as it is sometimes called, stemming. Baked or sun-dried clay makes tamping of very good quality. Powdered brick answers the purpose very well. The boring-dust out of dry rising holes — generally collected on the plate of a shovel — ^in many in- stances makes excellent tamping. It is not uncommon to find an accumulation of binding argillaceous ground, possessing good properties for tamping, occur in mines ; then the miners dig it out as required. All tamping should be selected to contain no particles likely to strike fire ; but the cause of such casualty may lie in the sides of the hole itself, and it is surprising that this is so much lost sight of. Under these circumstances is seen the advisa- bility of using bronze or copper-faced tamping bars, and of not hammering violently on the tamp- ing until a little of it has first been gently pressed down to cover over the charge, because the MISCELLANEOUS TOOLS. 143 earlier blows on the tamping bar are most dan- gerous in event of any spark occurring. A little wadding, tow, paper, or a wooden plug, is some- times put to lie against the charge before any tamping is placed in the hole. It is generally troublesome work to get tamp- ing up into rising holes, having a rapid upward inclination. The hand sludger is occasionally made to assist, by putting a little tamping into one end of the tube, which is then placed in the hole' so that the tamping can be forced out by the piston-rod. Fig. 152 shows a " tamping case,'* which may be used to greater advantage in such instances. It is made of copper or brass, with a long handle, and is passed over the end of the tamping bar. "When this is done, the case — which has a slit for clearing the fuse — is filled with tamping, and pushed up into the bore-hole. The case is next drawn back, so as to leave the tamping in front of the bar, by which it can be pressed or ham- mered up. We have found j9/as^-<)/-/?am, used in a plastic or semi-fluid state, make excellent tamping, first putting a little dry plaster against the charge. The plaster costs only about 2s. per cwt. in large lots. It sets quickly, expands slightly by setting, and requires no ramming, as it can be poured 144 MINING TOOLS. into downward lioles^ and can be put, in a plastic state, into rising holes, with a light copper scraper. Fig. 153 shows a funnelled " powder-charger,'* best made of copper. The powder is received by the conical part, and passes through the pipe — which may be screwed together in several lengths — to the bottom of the hole without hang- ing about the sides, thus avoiding a well-known danger. A long stick fits inside for pushing forward the powder when necessary. A common saucepan handle is often used for charging. Figs. 154 to 158 show ordinary forms of " gads," used for working jointy or cellular groimd, or rock which has been fissured by blasting. They are also much used for wedging down hard coal after undercutting. Some apply the term gad to these tools when they have a pointy and when they have a chisel edge the term wedge is used. Figs. 159 to 163 represent other forms of gads and wedges used in various mining operations. There is great multiplicity in the sizes of gads, the length often varying from 3 inches to 2 feet. Six inches to 1 foot are useful lengths. They are sometimes made oi wrought-iron, with a tongue of steel welded in to form a point, and sometimes the striking -end is faced with steel. Very often, for the sake of durability, they are made of steel altogether. Cast-steel borers, which MISCELLANEOUS TOOLS. 145 have been worn short, are often used for making gads in hard-ground mines, and, in order to stand well, they should be carefully annealed, as they are submitted to cross strains by side blows from the sledge, for the purpose of loosening them or the adjacent rock. Fig. 164 represents a Saxon gad, having near the middle an eye, which is used by Saxon miners for threading several gads together on a sling, to facilitate carrying them to and from work, or for putting in a light helve to form a temporary handle. This has but little recommendation to a British miner, considering that the eye weakens the gad. Fig. 165 shows a gad used by Mexican miners. It is round in cross section. In working some sorts of " jointy " or " vuggy ** ground, gads are of great importance, and each miner sometimes carries over a dozen of them to his work daily. The best sort of gad for this purpose is made of shear-steel, and to cleave well it should approximate the shape of Fig. 154. It is generally about lib. weight, and 6 inches long by IJ x -|, or 1 X i inch, in the largest part, tapering to a point. Iron gads with steel points are chiefly used in collieries. Their lengths range from 6 inches to 2 feet — a very common length being 12 inches, and weighing about 31bs. — the greatest thickness H 146 MINING TOOLS. being about 1 inch, and the greatest breadth about If inches. These wedges resemble Figs. 154 and 155 in shape, and one smith with a striker can make about two and a half dozens per day. The collier's wedge-sledge, noticed on p. 66, is specially adapted for driving these wedges (as is often necessary) after their ends have gone in flush with the face, because the panes of the sledge are small enough to follow the wedges. Steeled iron wedges cost from 2^d. to 8d. per lb., and solid steel wedges from 4:d. to 5d. per lb. Gads are usually blunted more than pick-points, and therefore they take a little longer time to sharpen. They are tempered in the same manner as picks. In some collieries the remnants of old iron wedges are collected in when new ones are supplied; and when sufficient numbers have been accumulated they are faggoted under a steam or other hammer into bars for new wedges. Gads and wedges are very liable to get buried beneath the coal, rubbish, ore, or attle under- ground, unless carefully looked after. A great deal of steel often gets lost in this way, and it has been the chief reason for introducing into many mines the system of charging miners for all the steel they wear away or lose. In some collieries, where wedges have to be driven into a yielding substance, or under a soft MISCELLANEOUS TOOLS. 147 top, a pair of thin plates, called " clamps," are first let into the ground, to ajfford a larger bearing when the wedge is driven between, as shown by Fig. 166: The "plug and feather*' arrangement, shown by Fig. 167, is very useful for wedging off large blocks of mineral. A hole is first bored, and after the two inverted wedges, «, a, with circular backs, are placed in it, the driving wedge, or plug, is driven between to detach the mass. Plugs and feathers lessen the friction of wedging. They are occasionally found useful for benching down long faces of coal, and are of constant use in some quarries for breaking off large pieces of stone, by arranging several of them along the line of intended fracture. In the Box stone-quarries, two iron wedges called " chips " — see x, Fig. 167 — are used instead of the feathers, «, a, and are placed, with the thin edges outward, in a recess cut to receive them, so that a wedge may enter between. It is to be hoped that the time is rapidly approaching when a very large part of the labour of driving gads and wedges will be superseded by the use of the excellent hydraulic machines now being introduced into collieries by Mr. J. Grafton Jones — ^well known in connection with his patent coal-cutting machinery — and other inventors. h2 148 IHNING TOOLS. These machines fit into holes previously bored for them, and they force down the coal by pistons or wedges acting under very great hydrostatic pressure, produced by a small hand-pump. The entire apparatus is quite portable, and where the occurrence of fire-damp in collieries makes the use of blasting-powder dangerous, these machines are destined to acquire a highly important sub- stitutionary value. They are also applicable to many other branches of mining. Mr. Davies, of Crumlin, has invented a machine to act upon the same principle, which, by a kind of flexible or jointed arrangement, will relieve itself of undue strains when at work, and accom- modate itself to a crooked hole. We now turn to notice some tools which are of special utility for advantageously working the well-known Bathstone at the quarries of Box (and other places), where, instead of removing the over- burden, the quarrying is carried on underground, from adits or shafts, without disturbing the cultivated surface. The "jaddingpick," illustrated by Fig. 168, serves for cutting in long and deep holings, juds, or "jads," for the purpose of detaching large blocks of stone from their natural beds.. The jads specified were formerly made in vertical as well as horizontal directions. Kot long since, MISCELLANEOUS TOOLS. 149 however, an improved plan of aatoing the vertical ^-or, as they are termed, " upright " — jads be- came generally adopted ; but for working in the first cut horizontally in order to free one side — generally the top surface — of the block, and thereby to provide room for the saws afterwards to commence severing the other sides, nothing has superseded the use of j adding picks. They are made in sets of about three or four, with helves ranging from 3 to 5 and even 6 feet in length, so that the reach of the pick may be accommodated to the increased depth of the jad as it advances ; and to enable the pick-point to catch properly under the same circumstances — ^besides having to reach into the comers — the head is not fixed on square, but obliquely y with the helve, as appears in Fig. 168. Wedges or iron dogs, driven in be- tween the helve and the ends of the eye, assist in maintaining the proper obliquity of the head. That stem which forms an obtuse angle with the helve is called the "spreading" end, while the other is called the " coming " end ; and the longer the handle — which implies the deeper the jad — the more the spreading is required to be, in order that the tip may have a chance to penetrate properly. For example, with a handle 5 feet long, a line square from helve, set off through the middle of the eye, would leave one tip about 2 J 150 MINING TOOLS. inches on the inner side of it^ and the other tip about 2^ inches on the outer side. This is called 6 inches of spreading. With a helve of about 3f feet long the spreading would be, say, 3 J inches, and with a 3-feet helve about IJ inches. The feature here particularised prevents one tip from being employed. It is only the spreading stem that is usable in the long-handled picks, since it is impossible to get the opposite tip to even touch the face of the jad. The tips have chisel-edges |th to Aths of an inch wide.* They are sharpened with a fine file, being bevelled off from the. inner side, like the edge of a common adze. They are not sent to the smith's shop oftener than about once a fortnight, as the stone operated upon is very mild for working. For the shorter helves — say 3 feet — the heads may be 6 or Tibs, weight ; but for longer helves the weight usually diminishes to but little over half as much, seeing they are more fatiguing to use. Smiths in the locality supply 61b. heads for about 3s. each, and re-steel for 4id, per tip. A pick of the same character, known in these quarries as a " holing pick," has its spreading- tip about fths of an inch wide, for cutting recesses just of the right size for receiving the two chips, Xj Fig. 167, in cases of wedging. Sometimes, instead of this pick, the quarrymen prefer to use a " holing iron," which consists of a bar of 1-inch round iron, with a crutch handle at one end, and a steel chisel-edge about Jths of an inch wide at the other extremity. MISCELLANEOUS TOOLS. 151 Horizontal jads are constantly being cut in these quarries close under the roof at the faces of the advancing headings, which are 15 feet wide and upwards, separated by pillars. After pene- trating a depth of about 30 inches, a course of stone some 9 or 12 inches thick is " rapped in '* — wedged down — from over the jad to increase its width, and then it is worked in another 30 inches, or so, deeper, making in all 5 feet, or sometimes more. It is interesting to observe a Box quarryman cutting in a jad under the roof with a pick having a handle 5 or 6 feet long, and striking each blow with the nicest precision, thereby forming a large surface as even as the top of a table. Such a man will do an average day's work of 13 superficial feet of jadding, and with his long- handled pick will deal out about 26 effective blows per minute. Accustomed to the work, perhaps from boyhood, he can cut in very deep jads, not more than 4 inches wide, with surprising evenness. For clearing out the comers of jads, or for widening them a little inwards, when they tend to cut out and get somewhat too narrow for the fair working of the pick, the jadding iron. Fig. 168a, is found a very serviceable tool. It is made about 7 feet long, out of, say, 1-inch round iron, and is furnished with a steel chisel-edge about J inch wide, which is very effective in 152 MINING TOOLS. chipping away the stone when driven against it by smartly-directed strokes. It is difficult to cut jads deeper than 5 or 6 feet with picks, but a depth of 7 feet and upwards can be more readily accomplished with the j adding iron, which is directed by hand so as to deal out a succession of strokes against the face of the jad. To pene- trate this extra depth is sometimes very desirable for working out large blocks, or it may be for making the jad reach in to a suspected joint traversing the beds. Jadding irons were found to possess great adaptableness for cutting the upright jads formerly required. The jad was commenced with a pick, and continued with jadding irons until several feet deep. A man would thus do an average of 12 superficial feet of jadding per day, wasting only a width of about 4 inches of stone. Extravagant this may appear when compared with the kerf of a saw- cut; but the only marvel is that deep cuts so extremely narrow could be at all worked in by jadding, and that so evenly (as is testified by old pillars) that were it not for the tool marks the surfaces would be hardly distinguishable from those that are sawn. For deep horizontal cutting the jadding iron is greased to slide freely over a pick-helve, which is laid across under it. More than one bed at a time is worked in the quarries MISCELLANEOUS TOOLS. 153 under notice^ and thus the workings are some- what lofty. The sawn pillars are mostly rect- angular and regular^ but their position is to some extent regulated by the occurrence of joints, or disturbances, as well as any occasional difference in the quality of the stone at certain parts. When the face of any heading from which the stone is to be worked away has been properly jadded under the roof, the side saw-cuts are proceeded with. A narrow block between two vertical cuts — generally made at one side, unless some flaw in the stone or some question of sizes would dictate anothd^ place — ^is afterwards wedged up from one of the bedding-joints, for the purpose of enabling the sawyer to get forward for sawing the back cut parallel with the face. This being done, and the ends and top being free, the principal block easily parts from its lower bedding-joint, and is drawn out by a crab or crane.* Blocks thus obtained from the working faces often need a little squaring or trimming, which is effected by the use of a " stone axe." The head of one is illustrated by Fig. 169. It is furnished * It by no means appears palpable that some elements of this system of excavation might not be successfully applied for the working of hard coal, and other minerals which occur in thick deposits. Lewis holes are frequently used in these quarries for securing snatch-blocks to the pillars in order to draw out blocks of stone from the different headings. H 3 164 MINING TOOLS. with an oval handle from about 26 to 30 inches in length. The head is of iron, with steel in- serted at each edge. Smiths in the neighbour- hood supply them at about lOd. per lb., a 121b. head costing 9s. or 10s. The edges are sharpened on a piece of pennant grit, and now and then they need to be draim out by a smith, his com- mon charge for doing so being 4^. They are tempered to about brown or purple. In the same quarries the wedges employed with the chips, x, Fig. 167, are commonly about 18 inches long, in shape approaching that of Fig. 160, but with less taper from near the j^int to the striking- end, where the size is about 3 iuches wide by li inches thick. What is termed a " driving iron," used for rapping or wedging down from over the jad, as before explained, is simply a bar of round iron about If inches diameter and 3 feet long, having a few inches at one end flattened out to a chisel shape for being driven like a wedge. The sledges employed with these tools and for general purposes belong chiefly to the bully pat- tern, with heads varying from 8 to 201bs., accord- ing to the use for which they are intended. Passing from the class of quarrying tools which have engaged our notice, we may now glance at some for other purposes. MISCELLANEOUS TOOLS. 155 Figs. 170 and 170a represent two "pickers," and Fig. 170b represents a " poker." These tools are used in Saxony and in parts of Cornwall for working in jointy ground, and in some thin hard veins. They are very useful for getting between the sides of narrow clay joints, for clearing them out, to give side shots a better chance for blast- ing. Such tools are commonly employed in Saxony, but their use is, in this country, almost confined to the St. Just district. Some of the miners in that part use them very dexterously, and a St. Just miner can often be distinguished from his fellow-countrymen by a horny blister mark on the back of the little finger on his left hand, caused by holding it under the haft of the picker, or poker, for keeping up the point. These tools are generally made out of |-inch round iron, with steel tips. The picker is flattened out to form a blade about 1 foot long. The remaining part is left round to form the haft. The whole length rarely exceeds 30 inches, the average being about 26 inches. They are sharpened to a point, or narrow chisel-edge, and tempered in the same way as picks. They are held by the miners in one hand, and struck by a hammer held in the other hand. "When they have entered they are often used like short levers for loosening or clearing out the ground. 156 MINING TOOLS. Fig. 171 shows a "set" or "moil/' used for cutting ground where it requires to be dpne evenly, such as in the case of cutting " hitches/* or preparing seatings for pit work, or forming a regular bedding for supporting a wedging-curb for tubbing shafts, and for various kindred opera- tions. Sometimes the tip is sharpened to a diamond-point, or to a circular form, to suit parti- cular cases. Most usually it is shaped like the tip of a poker, or picker. When intended for single-hand use, sets do not often exceed 41bs. weight. If much heavier than this they are called double-hand, sets, and are the more useful size. They are often made of cast-steel borer- bars, or of a bar of wrought-iron with a tongue of steel welded in to form the cutting part. After sharpening they are hardened and tem- * pered like ordinary borers. Sets of this character, with chisel tips, are in many cases used for working the native copper accumulations of Lake Superior. Fig. 172 represents an iron " socket-bar '' or " beche," used for drawing cartridges, or broken drills, out of ordinary bore-holes by wedging the socket over them. Fig. 173 represents a " pointed crowbar.'* Fig. 174 is a " pinch-bar," with a chisel-edge on one extremity. Sometimes one end of these bars MISCBLLANEOUS TOOLS. 167 is left blunt for striking on. Fig. 176 shows another pointed crowbar. Fig. 176 is called a "crook-bar/* and is also pointed at one end. When the ends are shaped as at s, with A points, it forms a " timber-bar," useful for moving heavy timber. In this case the bend of one end is usually opposite to that of the other, and one bend is somewhat shorter than the other. Fig. 177 is a crook-bar, occasionally used for dragging stones and lumps out of loose ground. Bars are very useful in mining operations for levering out ground, and for splitting rocks traversed by cleavage planes. They are also useful, in some instances, for forcing down coal after imdercutting, and are constantly employed for moving or purchasing heavy weights. Bars are nearly always made of round iron with steel at the extremities, welded on by a splice or split weld. They require occasional sharpening, and are tempered like borers — generally to a blue tinge. For lightness they are now and then made hollow. They usually range in length from 3 to 6 feet. A convenient size is 4 feet or 4 J feet long and 1| to IJ inch diameter for ordi- nary work. They are worth about from 12s. to 16s. per cwt., and each bar weighs from 12 to 241bs. Fig. 178 shows a " claw- bar,'' well suited for 158 MINING TOOLS. drawing out bolts or spikes, and for purchasing weights. A light bar of this description, about 4 feet long and 1 inch diameter, is very handy for repairing tramroads. The pointed ends of bars are often slightly bent, to facilitate getting a pinch and levering in certain positions. The end, dy is called a " dibber," for making holes. Figs. 179 and 180 represent two sorts of bars used in some foreign mines. Round crowbars, with points and chisel-edges, are also used abroad, as are claw and crook bars. Fig. 181 shows a tramplate or rail " scraper," used for clearing off dirt from tramroads. In some cases one extremity is formed as at a. Fig. 182 represents a " push-pick," sometimes used for working in soft or clayey ground. It consists of a thin iron palm oi fluke-platCy with steel around the front edges, resembling a flat shovel blade, and has ears for receiving a long and straight wooden handle. Fig. 183 represents a similar tool, with an iron handle, and a long tongue tapering to a chisel- edge, which is formed of steel, and ground nearly as sharp as the edge of an axe. These tools are useful for cutting out corners in driving through soft ground, for making headway for breasting boards, and for clearing the course for laths or laggings, &c. MISCELLANEOUS TOOLS. 159 Fig. 184 represents a tool called a " spiker/' which is used in some collieries for clearing out places for the cleats or laggings, posts, bars, or caps, &c,, in places where a pick will not work or reach. The spiker is made of wrought-iron, with a steel tongue welded in to form the point. It seldom requires sharpening, but when it does it is treated just like a pick-point. Some- times a boiv handle is made instead of a crutch handle. Fig. 185 represents a "bull-crook/* used in some collieries, principally by hitchers and banks- men, for dragging the boxes or trains. Fig. 186 represents the ordinary two-prong *' pitchfork," which miners often prefer to use, instead of a shovel, for filling or removing lumps of tough clay which have been cut with the grafting tool or spade. The pitchfork is easily stuck into lumps of clay, so that they may be moved as desired, and it can be drawn out again without the clay sticking about it, as is often the case with the use of a shovel for the same work. A medium-sized two-pronged cast-steel pitchfork with 5-feet haft or handle costs about Ss. Fig. 187 represents an " axe-mattock,'' which is sometimes used for working or driving through clay ground, growan, soft elvan, or other loose or soft accumulations. The head consists of an 160 MINING TOOLS. eye and two blades, one standing like a hoe, and the other at right angles to it, like the blade of an axe. The ordinary-sized head weighs about 51bs. It is mounted on a helve like a common pick. One smith and striker will make five of these heads per day. The edges are generally sharpened — which is seldom required — by filing them when hot, and they are tempered to about blue. Fig. 187a shows a top view of the head. Fig. 188 represents the head of a " pick-mat- tock,*' used for a similar purpose. The pick stem is useful for loosening harder portions of the ground. When the blade edge is turned parallel with the helve it is called a "pickaxe.'' Axe and pick mattocks from 6 to 81bs. each can be bought from tool-makers at about 40s. per cwt. Fig. 189 represents a " mortise chisel," often found useful for framing timber work. Miners' mortise chisels are made with iron handles, with steel welded on the back of the blade to form the cutting edge, which is usually from f to 1 inch wide, and tempered straw colour. Sometimes they are made with a socket for receiving a wooden handle, as in Fig. 190. This is the sort always sold by ironmongers at frpm Is. to Is. Qd. each. Socket-firmer chisels — ^Fig. 191 — are used for wide mortises. 1 and 1^ inch are useful sizes, and cost from IQd. to Is. 3(f. each. MISCELLANEOUS TOOLS. 161 Fig. 192 represents a miner's " screw-auger/' mucli used for boring pin or bolt holes through timber. The cross handle of wood is fastened by driving it on the flattened dagger at the top of the auger-stem, which is afterwards clenched, as shown ; or by forming a round eye on the top of the auger- stem, so that the handle can be driven into it. A more durable auger, but less free for cutting, known as the " barrel '' or " shell auger," is shown by Fig. 193. Augers of this type, with long shells, are known as " treenail '' or " long-pod augers." A gouge. Fig. 194, is used with these augers for cutting out a circular bit of wood, where a hole is to be commenced, to enable the bit to catch. Augers are drawn out of the holes at intervals when boring, to clear out the chips or dust. The cutting part is of steel, and the stem of iron. They are generally bought ready made. The most convenient sizes for mining purposes are f, f, 1, and 1| inch diameter of bit. They cost from %d, to Is. 6c?. each, without handles. Eyed augers 2d. to 6c?. extra. The cutting edge is occasionally sharpened with a dead smooth file, or a thin hone stone. Fig. 195 shows the "skewnose auger," often used by platelayers. When required for a deep reach, the stem of an 162 MINING TOOLS. auger may be cut off, and a piece welded in to make it of any required length. Fig. 195a shows a "pad -handle/' used for receiving augers of different types and sizes, either of which fits into a metal socket, where it is secured by a set- pin at the side, as shown. A strong "spike -gimlet," which is a small kind of barrel -auger with a screw tip, is also a very useful tool. A strongly-made one, ^-inch size, costs about 9^. Fig. 196 shows a form of "rake" which is used in many collieries and mines for separating lumps from the small stuff, and sometimes for facilitating the picking out of rubbish or impurities from mineral heaps. The rake illustrated has a wooden cross-piece, to which teeth of iron or steel are fastened, and a wooden handle is wedged in the middle. Sometimes the cross-piece is made of iron, through which the teeth are riveted, and provided with a socket to receive the handle. These are best known as " gravel rakes," and cost from 2|^. to Sd, per tooth. The length of the teeth, and their distance apart, vary according to the character of the work required to be done. Fig. 197 shows a "brace-key," or "tiller," which consists of two iron handles screwed to- gether in opposite ways, so as to clip between them the rods used in deep borings. When the MISCELLANEOUS TOOLS. 163 handles are screwed on firmly they form two levers for turning the rods as required, the top length of rod being furnished with a swivel. Sometimes the levers are welded to a short inter- mediate length of boring-rod. Their extremities are occasionally turned up at right angles. Instead of tillers of this class, some boring- raasters prefer to employ a wooden lever or hand- spike, which passes through an eye in the rods just below the swivel-joint. The reason is that with the concussion of the rods iron tillers are more jarring to the hands. Fig. 198 represents the " wrench " in common use for screwing and unscrewing rods employed in sinking bore-holes. Figs. 199 and 200 represent the " grips,'' or " lifting-dogs,'' which are fastened to the end of a rope or chain, and used for letting down or drawing up boring-rods, by catching them under the collar at the joints of the rods. Other forms of grips are used, and sometimes a simple lashing chain is made to answer the same purpose. Per- haps with screw joints the best plan is to use a " drawing-cap," which is a strong iron loop or eye with a socket having an internal thread, so that it can be screwed on the rods and drawn up by a hook. Fig. 201 represents the "nipping -fork," or "tiger," often used for temporarily supporting 164 MINING TOOLS. the train of rods while they are being let into, or drawn out of, a bore-hole. The joints of the rods are too large to pass through the nipping-fork, 80 that when it is placed over the bore-hole the rods cannot run back if one of the joints is resting upon it. In case of an unexpected breakage the nipping-fork is often valuable in preventing the rods from falling down the bore-hole. It is also used as a wrench. Fig. 202 is a form of " wad-coil," now and then employed for drawing loose stones out of bore- holes, such stones being clipped within the coils. Fig. 202a shows a "worm," used like worm- augers, for loosening some tough clays at the bot- toms of bore-holes. A similar tool, called a "coil-drag," is in some instances employed for drawing up the bottom part of broken rods from bore-holes or pumps. The coil-drag is welded or screwed on to a length of rods, and lowered down to the broken portion. It is then turned around several times until it entwines itself around the broken portion sufficiently tight to draw it up. The coils are often made of a larger diameter at the lower part than upwards, and frequently the tool is made out of a square bar of iron bent dia- gonally, in order that the angular edge running inside the spiral may grip the tighter. It is proper to remark that in Figs. 202 and 202a the MISCELLANEOUS TOOLS. 165 way in which the coils are represented to twist is reverse to what it should be. They should twist fche same way as the joint-screws, otherwise there would be a tendency to unscrewing in use. Fig. 203 represents a " claw " used for the same purpose. It is lowered into the bore-hole, or pipes, to get below a joint in the broken rods, and is then turned round, so that the claw may get a holdfast under the collar, or knob. Tools working on these principles are known amongst many miners as " German keys.*' Fig. 204 represents the "bell-screw," or "screw- socket,'* which is also used for drawing broken rods. It is generally furnished with an internal screw tapering with the socket. When let down over a broken rod the socket is designed to embrace the top of the same, so that after a few turns the thread will often make sufficient bite to draw up the rods. The accompanying torsional strain is objectionable on some occasions. Sometimes a plain socket is filled with wax, and lowered down to take an impression of the top of the unrecovered broken rods, when the nature of the fracture is not shown with sufficient plainness by the recovered portion. Information thus derived may be useful for designing a special tool for raising the rods which have broken off. By using similar sockets filled with tough clay, 166 MINING TOOLS. fragments of broken bits, by embedding them- selves within it, have been easily removed. Fig. 205 represents a "grappel," or "trap," used in connection with exploratory bore-holes, in which the borers used are constructed with narrow bits arranged on a cylinder or ring, so as to make an annular cut, with a solid core^ column^ or carrot in the centre. The tool illustrated is used for cutting off and raising the carrots. It consists of a cylinder with several teeth or pauls^ hinged around the bottom, and forced towards the centre by springs. After the boring-bit is taken off from the rods, this tool is fastened on instead, and dropped down the bore-hole. The teeth slip over the carrot nearly down to its base. The rods are next slightly moved up and down in quick succession, so that the teeth may nibble notches into the side of the carrot, as shown. A sudden upward jerk is afterwards given to the rods, and the carrot snaps off near the bottom. Being thus detached, and within the cylinder, it can be raised to the surface, as the teeth at the bottom close inwards, and prevent the carrot from dropping out. A heavy iron ring is sometimes employed, instead of the springs, for pressing the teeth inwards. In other cases the springs are fastened to the outside of the cylinder — Wholes being made through the side so that the teeth may MISCELLANEOUS TOOLS. 167 be pressed Inwards — and a wedge on tte outside of the cylinder is used for snapping off the carrot. This tool is revolved — turned like an auger — so that the teeth cut away a neck all around the bottom of the carrot, where it is intended to be broken. When carrots are cut in a bore -hole, they afford an excellent opportunity for ascertaining with the greatest certainty the mineral and fossil characters of the strata which are passed through ; and they oftep reveal lines of stratification, so that the true power or thickness of any stratum can be determined by multiplying its carrot length, or vertical measurement, by the cosine of the angle of its dip from the horizon. This contrivance then is a kind of icitness-trap, as we have heard it called, which brings to view the soundest and most reliable testimony regarding the strata which have been pierced by the bore-hole. A similarly-designed tool, called a " bell-box," with pauls. Fig. 206, is occasionally used for passing over the joints or projections on broken rods for drawing them up. It is not unusual to find bell-screws fastened to the ends of forked rods, after the manner of the bell-box here noticed. The hole then passes completely through the socket portion, so that, if needful, the top of the broken rod may pass up between the fork, in 168 MINING TOOLS. order that the Internal screw may get a holdfast around the first joint below the fracture. Fig. 207 shows a " stud-block/' which is used for suspending tube or pipe linings for bore-holes, either for putting them down or drawing them up. It consists of a block made to fit inside the end of the tube, and attached to the rods. In the side of the block are fixed iron studs for slipping into slits cut in the side of the tube, like a bayonet-Joint, so that it may be suspended as illustrated. Fig. 208 shows a " spring-dart," used for the same purpose. Sometimes a conical plug with a screw cut around the outside for tightening itself in the upper end of the tube is used for raising and lowering the linings. " Heating-tongs " resemble a smith's tongs, but they are made circular to clip around the tube lining of a bore-hole. The part which em- braces the tube is made very stout to retain heat for melting solder at joints, for uniting some sorts of tubing, by making the stout part red-hot, and causing it to surround the joint. The " heater,'' which is a heavy bar of iron, dropped hot down the tube by a chain, is used for the same purpose. Occasionally it has been found necessary to cut MISCELLANEOUS TOOLS. 169 off the tube linings in bore-holes. This is done by fastening on the end of the rods a taper block pointing downwards. A serrated tooth pro- jects by the force of a stiff spring from the side of the block. When this contrivance is forced down inside the tube, the tooth retires, and when opposite the required point the rods are. turned around by a lever, so that the tooth, by pressing tightly against the inside of the tube, cuts a groove all around and severs it. Fig. 209 represents the " scraper," or " spreader,'* used for spreading ore when it is being dressed on the' frame-table and racks. Sometimes the pattern is like the "solid half- moon hoe," as at a. The scraper is like a broad turnip-hoe, fitted with a long handle. It may be simply a piece of wood nailed across one end of a long handle. Fig. 210 shows the "broom," used for moving ore about when it is undergoing dressing in the tye and other apparatus. It is a little smaller than the common broom. The broom is generally made of hcatlu Birch would be too rough. Fig. 210a represents the "horn," used for washing and cleaning the dressing-frames and tables. In the case of ^/^^-dressing, a thin surface of ore left in the frame is washed down into a sort of chest, called a " cover," by water dipped I 170 MINING TOOLS. up in the horn. The handle, about 5 feet long, is fitted and wedged to a bullock's horn, which is cut off at the point and plugged up with wood to form a wat«r-tight bottom. The " limp/* used for scraping mineral off a jigging-sieve,^ is a piece of board, or sheet-iron, about a foot wide, and formed semicircularly, resembling half the head of a small cask. The plate of a " bulling^hbvel,'* also used in ore-dressing, is shown by Fig. 211. Fig. 212 represents a " dipper," or " dip- scuttle,'' or " bail," used for dipping water out of a shallow place. The scoop part is generally made of elm board. The sides and back are high for holding the water. Sometimes a piece of board is nailed on the top, at the back, to prevent the water from spilling over. The long wooden handle, passing through the scoop, enables it to be used like a shovel. Fig, 213 represents a platelayer's "keying- hammer," used for driving keys in the chairs of tramroads and railways, for securing the rails. One stump is made half-round for this purpose. In some instances both stumps are the same. Fig. 214 represents a " beater," or " beating- pick." The cross-piece on one tip is used for packing in ballast under the sleepers of tramroads or railways. A similar tool, made stouter, but MISCELLANEOUS TOOLS. 171 Without the pointed stem — Le., with the beating stem only — is known under the name of a " packing-tool." Fig. 215 represents a " rail-gauge," employed in laying or repairing railroads or tramways, for showing the proper gauge or width between the rails. Fig. 216 is another, with two discs on a round bar, faced in a lathe, and termed a " rolling rail-gauge." Fig. 217 represents a steel "punch," and Fig. 218 a steel " set," used in some instances for laying rails. Both are furnished with iron handles, made of light rod-iron, bent around the tool. A platelayer's "driver," or "drifting- punch,'* is a long form of punch resembling Fig. 217, but with a, flat end suitable for driving out keys, &c. Fig. 219 illustrates a " rail-cramp," used for bending rails and tramplates for going round curves. A spanner, shown, is used for turning the nut working on the ram, after a rail is adjusted in the claws. About 6d. per lb. is the value of cramps of this kind. Fig. 220 represents a " bottle-jack," which is very useful in mines for raising heavy weights, and, in some instances, for supporting timber undergoing renewal in heavy ground, or for forcing the pieces into their proper positions. I 2 172 MINING TOOLS. Fig. 221 shows the extensively-used " traversing*- jack/* A boitle-jack to lift 6 tons costs about £3. A good traversing-jack to lift the same weight may be bought for about £7. Very serviceable hydraulic lifting-jacks can now be obtained. One to lift 6 tons, weight not exceeding 701bs., costs about £10. If traversing, about £3 extra. Fig. 222 represents a " lewis/* which is a con- trivance made of iron, and often used in raising or drawing heavy weights, particularly in quarries. The two side-pieces, which are made with taper, are dropped into a dovetaU recess, formed in the piece to be removed. The ring-tongue is then put in between, and a bolt is afterwards passed through all three of the pieces, and secured by a small split-key inserted through its point. If the lifting-gear is next attached to the ring for raising the piece, the lewis will obtain a firm hold by wedging itself tightly in the dovetail. Fig. 223 represents a "nipper,** of frequent use in quarries for raising blocks of stone. The fangs open and close on a hinge, like a scissors joint, so that the points may span over a block of stone, and catch in two small notches cut in opposite sides. When the hoisting-gear is MISCELLANEOUS TOOLS. 173 applied to the ring, the bridle-chains make the nipper clip firmly in the notches, and the heavier the weight the more tightly it holds. A very similar contrivance is used for raising timber. Fig. 224 represents a " cant-hook," found con- venient for rolling over timber by means of a lever or handspike passed through the ring. Sometimes two of them are strung on a chain, and used instead of a nipper. These, made some- what stronger in the hook, are known as " quarry- dogs " or " crane-hooks." The last tool we shall notice Is the " marline- spike," Fig. 225, used for rope splicing. It consists of a round pointed piece of steel, called the " tusk," fixed in a stout wooden handle. A tusk about 6 inches long, by f inch diameter in the largest place, is a very convenient size ; but much larger ones are used for splicing very stout ropes, such as capstan ropes. Sometimes the marline- spike is made entirely of steel, or iron steeled in the point, with a hole in the head for pass- ing through a string, or with a pear-shaped loop to form the handle. In other cases the head of the spike is turned off at right angles to form a handle. Besides understanding how to tie good hitches and knots, every miner should be able to splice well. A short splice is a very useful one ; but when the rope has to run through tackle or blocks a long splice is necessary. HELYES OE HANDLES. Many of the tools which we have noticed are furnished with wooden helves^ handles, shafts, or sticJiSy as they are variously termed. A tool helve ought to combine three qualities, viz. : — tough- ness, with moderate hardness; slight elasticity; and lightness. It should also be sufficiently large to enable it to be held firmly in the hand without cramping the muscles. Ash- wood complies with these conditions better than any other material which is easily procured in this country. Hickory — a valuable American nut-bearing tree, of various kinds, similar to the walnut tribe — ^is largely used for helving tools of American manufacture, many of which find their way into English markets.* This wood makes very good helves, and is commonly considered to be particu- larly suited for axes. Some of it is peculiar for the • Hickory is very much employed in tlie manufacture of handspikes — imported from North America, ready made, and weighing about 20lhs. each— fishing-rods, shafts, &c. HELVES OR HANDLES. 175 lozenge-shape structure of its tissue. For most purposes, however, good ash helves are unsur- passed.* The holding surface of a helve has all its angles rounded off smoothly, so that it may be used without galling the hands. The best shape is either oval or round, in cross section. Oval is the better shape for picks, sledges, and axes, because it gives the hand greater control over the directing of the tool; but in the case of shovels round is generally preferred for sliding and turning in the hand. When shovel helves of short or medium length are used, the crutch, or open handle, is serviceable, not only for affording a large pressing surface to one hand, but also for controlling the turning of the helve in the other, and for pre- venting any capsizing of the plate when filled ; but when long helves are used — as with the Devon shovel — their high inclination enables the helves themselves to afford a large pressing surface, and the weight upon the plate is so much below the level of the hands that it has hardly any tendency to capsize ; hence the ordinary grasp of the hand gives sufficient control over the turn- ing of the helve when needed. Yery common oval * The following is the order of arrangement usually cuicepted as showing the relative values of a few sorts of wood for elas- ticity : — ash, hazel, hickory, lancewood, yew. 176 MINING TOOLS. sizes are — ^for small tools, 1^ incli x f inch ; for medium size, If x 1^ ; and for large size. If x 1^ or If. The length is not usually less than 18 inches, or more than 36 inches ; 24 to 30 inches being most common. Round helves may be said to vary from 1| to If inch average diameter ; If inch being a very convenient size. Long shovel helves are commonly from 4 to 6 feet long, and short ones about 30 inches long, except where required for use in confined places. Short-helved shovels are usually bought with helves fitted to them. Spare shovel helves are often kept in mine stores, although it is comparatively seldom that one has to be replaced ; but the helves of sledges, and of picks especially, are found to break so often that a large stock is usually kept at the mine for replacing broken ones.* Fig. 226 repre- sents a pick helve, and a sledge helve is shown by Fig. 227. Both sorts are generally split out of round logs of timber into shapes represented by Figs. 228 and 229. They are next rough heton by an axe into the shapes represented by Figs. 230 and 231. * Axe handles do not often break. They are usually replaced by a handle made out of a pick-helve, when they require to be renewed at mines. HELVES OR HANDLES. 177 Afterwards they are dressed hy drawing-kniyes, spokeshaves, or planes, until they assume the forms shown by Figs. 226 and 227. In con- sequence of the feathered part, a, J, occurring in a pick helve, there is some extent of timber wasted in forming the haft, J, (?, as will be seen by reference to Fig. 226, where the dotted lines show the outline of the piece of timber from which the helve is made. It will be seen this does not apply to sledge helves. Fig. 227, unless they are formed with a feather, as in Figs. 24 and 28, which is not usual. The sizes of helves are, to a certain degree, regulated by the sizes of the eyes, into which they must fit tightly. This is always the case with the feather of a pick helve, which ought to taper as represented in Fig. 226, so that the helve might be taken from a worn-out or broken tool, and used in another, or refitted in cases of wincing. As a rule, it is about 1 to IJ inch thick, by 3 to 4 inches wide, in the largest part of the feather. A helve should be fitted into the eye of any tool as nicely as possible, by driving it partly in and withdrawing it a few times, so that the too prominent parts, which will bo marked by having pressed against the inside of the eye, may be reduced until an equal bearing is obtained. Before the helve is permanently wedged in, it is neces- I 3 178 MINING TOOLS. sary to see that the stems stand perpendicular, or at a proper angle, thereto. Almost invariably double-stemmed picks should be fixed square with their helves. To test that they are so before wedging up, it is common, after driving a pick- head on the feather end, to place the other end of the helve against a fixed point on the ground — usually, for the time being, against the shoe worn on left foot. With one stem then pointing down- wards, a line is scratched on the ground with its tip. The other tip is next turned down, and if it do not touch the same line, the head will be out of square, and must be struck, so that the lines scratched by both tips coincide. The helve is then fastened by a hard oak wedge (about i inch thick, and as wide as the eye is long), which is driven at the top of the feather, in the direction of its long axis, as shaded in Fig. 48. An entrance Is made for the oak w:edge by a broad steel chisel. Sometimes narrow iron wedges are driven in across the oak one. In some instances the eye is " threaded " over the haft, and then the feather tapers the opposite way, as in Fig. 187. For making helves, suitable ash timber in the round is cut by a crosscut saw into logs of lengths corresponding with the lengths of the helves required. The logs are then split or HELVES OR HANDLES. 179 cleaved, as required, by an iron wedge, like Fig. 160, driven in at one end. The manner in which helves are cleft is of some importance. It is well known that in every tree the wood is more porous at the circumference than at the centre, and consequently the outer part shrinks more by drying than the inner part.* It is very objectionable to have helves warp sideways^ and to avoid this, as well as to counteract, as far as possible, the tendency of helves to warp at all, they require to be cleft in a particular direction, so that the long axis of the oval or feather shall radiate from the centre of the log, similarly to the medullary rays, or just like the cracks often seen in the end of a felled tree after drying. The foregoing will be easily understood by reference to Fig. 232, which represents the end of a log, with lines showing how it is cleft radially in segments for forming pick helves as described. The dotted lines show the feathered part after- wards formed out of each piece. At a, the outside angles are chopped off, to suit for a straight axe * Boards often warp from this cause, and the same reason explains why the middle cut in a piece of timber over the saw- pit so commonly requires no wedging for clearing the saw, because the tendency of the outer portion of the timber to con- tract naturally causes the separated pieces to splay away from each other. 180 MINING TOOLS, handle. The diameter of the log must slightly exceed twice the widest part of the feather. In converting larger logs there is ample latitude for the exercise of good judgment in making the most of timber. In Fig. 233 the log is fir^ halved, then quartered, and each quarter is cleft in the most advantageous manner into pick or sledge helves, or both, according to the sorts and sizes required. The best helves are those from nearest the centre. In Fig. 234, and part of Fig. 236, the quartering is unequal to economise the timber. A cleaver will often apply unequal quartering for gaining a few more helves out of a log than could be otherwise obtained ; and when some of various sizes are required, and there is much difference in the sizes of the logs, a considerable amount of con- triving is necessary to make the timber go as far as possible. Generally a few wasters may be expected, much according to the skill of the cleaver, but with good straight-grained timber there need hardly be any. A log of suitable ash, 1 foot girt (about 16^ inches diameter), is expected to cleave into 36 or 38 good coal pick helves, each of about 3 inches wide, by 1| inch thick, in the largest part of the feather. The same timber would cleave into about twice as many sledge helves. HELVES OR HANDLES. 181 As regards the number of helves which one man will cleave per day, there is great variable- ness, as in all other things, according to the skill of the handicraftsman. Two men are required to use a crosscut saw, and it is considered a fair day's work for both of them, with good timber, to cross cut sufficient ash into suitable lengths, and cleave and rough hew about 12 dozen 30-inch pick helves per day, or about double as many sledge helves. It is considered that one man will afterwards dress about 5 dozen rough-hewn pick helves per day, or 10 dozen sledge helves ; and that he will fit and wedge up about 7 dozen dressed helves into picks, or 10 dozen into sledges, per day. In some places a carpenter is considered to cleave, rough hew, dress, fit, and wedge up 2 dozen pick helves per day, or 4 dozen sledge helves in the same time. At many collieries and mines, dressed pick helves are sold to the men at 4d» each, and some- times the colliers do the fitting and wedging up themselves. In other caaes a new helve, fitted and wedged complete, is sold for 5d. to 6d. each for picks, and 4d. each for sledges. Helves ought always to be cleaved and rough hewn when the timber is green, and then they should be stored away for about three months to 182 MCOXG TOOLS. season and dry before nse, after whlcli time anj slight warp can be corrected in dressing. At some collieries^ where the g^rain of the ash used is not straight, or good for splitting, the logs are divided by a circular saw. This often produces very bad helTcs, when, as often, the grain does not ran properly with the haft ; consequently, they warp and break too easily. For the same reason they are not so easily hewn and dressed as cleft helves. The price generally paid for simply hewing and dressing pick helves which have been sawn out oi curly-grained ash is 2s. 6d. per dozen. The expense of a new helve is not of so much importance as the delay often occasioned by the breaking of one. It is always more profitable in the end to give a little more for good helves than to go on using poor ones because they are procurable at a less cost. At one colliery where sawn helves are used, we ascertained that two dozen pick helves, per himdred hewers, were broken per week, although the picks were not exposed to very hard holing or cutting, and only one face of hard dead work was being carried on at the time. This gives about four weeks as the average duration of each helve ; whereas a good helve ought to last more than four times as long under the same conditions. It is by no means an uncommon thing in col- HELVES OR HANDLES. 183 Heries to find the same helve, where good ones are used, last a hewer in regular work upwards of twelve or eighteen months. In collieries where very hard coal seams are worked in South Wales, and where a hard bottom has to be cut very much, moderately good cleft helves are found to endure six or seven weeks on an average — bottom picks included. As a rule, pick helves are exposed to much greater strain in metalli- ferous mines, and their duration is considerably shortened, in some instances not exceeding a fort- night. A little observation bestowed upon this subject will sometimes show a surprising disparity be- tween difierent sorts of ash, as regards durable- ness for helves, although in external appearance there is nothing very dissimilar. In some colliery districts, good cleft helves in the rough-hewn state, and 30 to 34 inches long, are sold at from 2s. 3d. to 25. 6d, per dozen for holing and cutting picks, and 2s. 9d. to 3s. per dozen for bottom picks. The haft of an axe handle is generally oval in section. Ordinary axe handles range from 18 to 26 inches long, with a diflference of 2 inches between each intermediate size. If straight, they cost, dressed, from 4rf. to 6d. each, and if bent, from Id, to 2d. extra. Felling axe handles, straight, and from 34 to 184 HIKING TOOLS. 36 inches long, cost from 6d. to 7d. each in iron- mongers' shops. Wedge axe handles, from 32 to 34 inches long, are sold at about 10^. to Is. each. A round-sectioned helve, as before observed, is the most convenient shape for a shovel. The grain should run with the handle. The best handles are bent, after steaming, out of tough, straight-grained ash. If saivn out, and they are cross-grained between the straps, helves do not afford sufficient support to the shoveL Gravel shovel helves, about 30 inches long, with crutch handles, are commonly sold for about 6d. each, best quality. Long shovel helves cost about the same price, and up to 9d, each. The common growth of ash is confined to tem- perate and northern latitudes. Locality, climate, and soil each greatly influence the quality of the timber, and sometimes a very remarkable dis- tinction exists in the natures of different varieties of ash-trees grown in proximate positions. Ash produced on land which is rather poori or only moderately rich, is said to be mostt suitable for helves. Ash does not suffer by altitude, if it is mode- rately well sheltered. When it grows in very moist or boggy soil, the timber is not very .solid or tough. HELVES OR HANDLES. 185 If growing at the bottom of a slope, near a stream, in a loamy soil, where it is not wet, but kept slightly moist during the heat of summer, ash thrives in an excellent manner.* It often grows to perfection on the sheltered sides of hills and glens. A uniform hazelly loam is very congenial soil for ash. It produces tough, straight -grained, and durable timber, of the character required for helves. Some very tough and hearty ash, good for riving into helves, is found to grow in coldish parts of our country, on clayey soils covering argillaceous rocks, about hill-sides often exposed to the westerly wind, but sheltered from the east.f Ash may be said to be of rapid growth, but the difference of soil influences the growth so much that trees fifty years old may each give seventy- five feet of timber in one coppice, while in another they may not yield thirty feet each. It is not well for ash intended for helves to grow ♦ Ash. roots are very strong suckers of tlie nutritive pro- perties of soil, and they will reach as far as 40 or 50 yards from. a tree of eighty years* growth. The roots often impoverish pasture and crops growing over them to a very marked extent, which is shown in stunted vegetation, so that it is unad- visable to adopt ash for hedgerow planting and such-like. t The timber which has grown on the west side of a tree is noticed by some woodmen to be harder than other parts, and many sawyers aver that they can readily detect the difference in sawing the timber. 186 MINING TOOLS. very rapidly. A moderate rate of growth gives the greatest toughness and compactness of fibre. Foresters consider that the most profitable age for felling ash is from ninety to one hundred years' growth. It is then generally " ripe," which indicated by the " leading point" beginning to is fail and to lose its verdure. But for making helves, this is too old to cleave well. The best age for felling ash for helves is from forty to fifty years. It will then cleave in a proper manner, and be hearty and tough. At this age it is termed about " half ripe." The proper season for felling it is between October and February, when the sap is down. Some ash is imported from Canada. About forty cubic feet are allowed to the ton, and the same quantity if not "squared" makes a "load."* The price of good ash for helves generally ranges in this country from 9d. to Is. 4d. per cubic foot — standing in the coppice — including the measurement of branches over 6 inches girth but all the rest, with brushwood, &c., is included free. Not unfrequently the difficulties of getting the timber away from the place where it grows in- fluence the value in parts of England to the ♦ A variety of timber called " hally wood," not much unlike ash, is occasionally imported from New York. HELVES OR HANDLES. 187 extent of Sd, per foot. In country places, large standing lots can often be bought for 6d, per cubic foot, the branches over 6 inches girth being measured in, but tops, brushwood, &c., go free. At seaport towns it costs about Is. 4:d, per foot in the rough. Sometinfts owners sell trees felled and lopped for Is. to Is. 3d, per cubic foot in the wood ; and they consider the value of the tops, brushwood, &c., sufficient to pay for the labour of cultivating the young trees and felling. Forty to fifty years' growth may be considered to produce, under average circumstances in this country, about forty cubic feet of measurable timber in each tree, and ninety trees will grow, on an average, per acre. NOTES AND SUPPLEMENTARY MATTER. Note to Page 4. Amount of loss auring conversion of pig-iron to wrought' iron. — 27 to 28 cwts. of forge pig-iron make a ton of cheap merchant iron, or common railway bars cut to length. 30 to 35 cwts. of good grey pig-iron are used for the production of a ton of good merchant bars, sheets, or rods for wire-drawing. Note to Page 4. For proportioning the sizes of materials for bearing certain strains — as in the case of boring rods, &c. — and for estimating the weights of tools or implements, the following data are now and then serviceable : — Metals. Brass — cast „ wire Copper — cast „ wire Iron — cast t> wrought, bar . . . plates „ double riveted ) „ single „ / wire „ wire ropes Lead — cast . . • «8^ Bbbakiko Strain in lbs. 1 §1.9 PBR SQUARE INCH. 1 Tension. Compressiuu. s cj'5 Res. to Res. to ^ tearing. crushing. 8-4 624 18,000 10,300 8-6 630 49,000 8-7 643 19,000 11,700 9-0 662 60,000 7-0 . 437 17,000 80,000 to to to to 7-26 463 28,000 100,000 ( 65,000 ( 35,000 7-69 480 1 to 1 to ( 70,000 ( 40,000 60,000 seams ( 35,000 28,000 86,000 86,000 11-4 712 1,824 7,000 ^ BBUxnra B ■Binr ra lb>.1 i Pj rm iiaoiss nroH. j 1 &=« "Tnt- i 100,000 Bteel— teinpet«d .... 7'86 iBO ( 120,000 (74,000 1 80,000 7'30 166 16,000 Zioo TOO -8 437 60 7,500 17,000 9,100 DnTiBBin. ■7 44 11,000 9,100 Biroh . ■7 44 15,000 6,000 ■63 33 12,000 '56 36 12,600 10,000 ■66 36 Ottfc-EDgl. Hh ■93 68 18,000 10,600 Spruce and Bed Deal ■65 40 12,000 6,700 WbIOHT of BOIIMD A 6i7Q E™nab»™ Squn re Lara. Bize Rcmdbsr. Sgn^rahw. lUDhM. hs. ImJies. Ibi. lbs. 1 ■164 209 2 10-49 13-36 2 15-08 ■665 H.tfl 13-27 16-91 1^024 18-81 1-475 870 20-87 a-oos 2 S:,6 la-o; 23-11 340 19-84 3-317 4 fi-900 7 227 219 316 617 2* 21-68 23-60 27-70 3213 27-61 3007 40-91 6-926 { 46-97 8-032 H ^)^■v^ 1 B-222 1 7*2 4i \ *T^& \ »■'■■' 190 MINING TOOLS. Weight of Metal Sheets in lbs . PEB, i JUPEHPICTAL FOOT. 1 Thickness. Iron. Copper. Lead. Thickness. T«u«v. rt Lead. 1 Iron. v/upp«r. Inch. B.w.o. 1 1 Inch. A B.W.G. »v 28 •63 •72 -92 2000 22-90 29-55 sV 22 1-25 1-43 1-84 2250 25-76 33-24 iV 16 2-60 2-86 3-69 * 25 00 28-63 36-93 A 13 3-75 4-29 5-53 H 16 27-50 31-49 40^62 X 11 500 5-73 7-38 i 3000 34-35 44-32 7 7-50 8-59 1107 15 32-50 37-21 48-01 A 4 1000 11-45 14-77 i 3500 4008 51-70 1 12-50 14-31 18-46 u 37-50 42-94 55-39 f 15-00 17-18 2215 1 4000 45-80 6910 A 17-50 2004 25-84 1 Taking wrought-iron as an example, although a bar of given quality will not break until each square inch of its sectional area has to bear a tensional strain of, say, 55,000lbs., or a com- pressive strain of, say, 35,0001bs., yet it is not safe in actual practice to load the iron up to more than from ^th to Jrd of that strain. The safe " working load '* is found by dividing the " breaking strain '* by a certain figure, termed a " factor of safety." When the strain brought to bear upon any material is perfectly steady and uniform, it is called a ** dead load ;" but when, as in the case of the moving parts of a machine, the strain is irregular, vibratory, or sudden, it is called a "live load.** Factors of safety vary accordingly, and may be re- gistered as follows : — For dead loads 3, for live loads 5 to 6, in the case of Metals, For dead loads 5, for live loads 8 to 10, in the case of Timber and Masonry, When, however, dealing with cases like pump rods, which may be submitted to extra strains by the jamming of pump buckets or otherwise, and which are liable to quiver or shake con- siderably in work, the factors of safety are increased to S or even 4 times greater than those given above, or, to meet the same end, the strain on the pump rods is taken at 3 or 4 times NOTES, 191 eiealec than, the nominal " load," and the ordinary factora of safety are then adopted. It is useful to carry in mind that ft square foot of wrought- iron plate, l-inch thick, weighs 40Ibs., becftuae, by reckoning parts thereof the voig-hts of plates of other thicknesaos, aa veil as the weights of difiereut sizes of square ftnd flat bars, may be easily worked out mentally. To find Ulo equivalent weights of Other metals, multiply Uie weight of WTOught-iron by 1'021 for steel, by -928 for cast-iron, by 1'092 for cast brass, by I'lOS for brass win, by 1'13I for cast copper, by 1-171 for copper wire, by 1-16 for sheet copper, by 1-483 for lead, by -960 for tin, or by -910 for dnc, as the ■Weiqht im 0. DHima. "'lis""! t i'b- i A « !1 * n * U I n 1» W^gbttoi > " " IS » 49 „ HB u » M " 1, rtoof ■ Sir' 361 Jill 65J » 104 i^ '" ■'■ - « - iS4 408 Tojinil th« meight icAich ordinary ahort-iink chains mill carry Ktlh tafety. — Multiply the square of the diameter (reckoned in 16thB of an inch) by '03S ; the product will be the weight in tona. Thus, in the case of a i-inch obain: j^JJ, and 12 X 12 z= H4 ; then 144 X '036 = fi-D4, say S tons— the safe working strain. If the sqnarea are divided by 28, a similsr answer is obtained. Thus, 144-^28 = 5-14 tons. Forgeneral purposes 30 may be used as a divisor. The same squares, multiplied by '0S2, give approximatelythoproof strains in tons. in links. 1 •M* 1 1* " 11 1) ■i 2 Weight in lbs. ,,, 2s Ni Ls »|., fa 1., „ ""'^'.iRr y> 1«1 2M wo ~r «. - SIO 1,00 ,,„. 192 MINING TOOLS, Wbiqht and Stkinqtb or Wike and Hbup Rofeb. Steel Wise. IbOB WlEK. .„ i?:^'r,' 1 ! ^ iis "1 is 4 ^1 1^ 1 li ll la h li a ^1 1'^ *i H n s| 1 1 11 i I » 1 t j ;| * u 2 2 I' 6 7 't '1 2i 8 ^ 14 li if i 2 3 10 12 a 1! 11 li 2 2 2s 1 6 16 18 2U 22 6 6 3 li 2i i ii 1 n 2i 27 8* H 2 2 2 2 3 el 7 7 8 B 10 12 30 33 3d 42 45 10 11 12 15 2 4 '1 8 71 14 49 62 16 17 i ? 3? 3i Q 11 a 16 20 60 6G IH 20 4 7 3| llj 22 70 23 71 i 13 13.J n 26 78 80 24 25 3i ?} H 10 2S 85 27 3| ; 16 17 39 B6 10a 20 32 4 18 35 3i 11 ao 12 32 130 40 id h X-ii 21 iiX i 32 8iX2i X i 24 e X I 39 10 X Zj Xl> 28 6iX 1 48 nix xi liopes differ aomewhat in weight and atreugth according to KoTB TO Paob 6. Oxidalion er lealing in a tmilh't fire. — At ilie hottest poedtioti in a smith's firs there is a aurplua of air which will scale iron placed there to be heated. Fmthsr away bom the hlast, all the oiygen is appropriated by the fuel to form csrhonio oxide gai, which poeaesaes hoth i«diicing and carlmriziiig properties. It will reduce icon scale to metaUio iroa by combining wiili Hie oxygen of the scale, and in its presence iron absorbs part of its earbon to form steel. This gas bums in blue flames on the oataide of the fire, and then fbtms carbonio acid gas. Carhoiua acid is an oxidizing agent, which, in Hie absence of caibonio □xida, leadily scales highly-heated iron. It will also oxidize or "bom " the oarbon in iron (as well as that and some other consfcLtaents of fuel) when at the requisite temperature. In like manner it will reduce heated steel to the state of wioogh^Iiou by 194 MINING TOOLS. combining with and removing carbon from the steel. By this reaction, carbonic acid is reduced to the state of carbonic ozidey the former consisting, by weight, of 1 of carbon to 2 J of oi^gen, the latter of 1 of carbon to 1^ of oxygen. Notes to Page 12. Welding test for wrong ht-iron. — "Wrought-iron containing enough of phosphorus to render it to some extent cold-short, can be welded with the utmost facility. A simple test for distinguishing steel and wrought-iron is that of placing a drop of aqua-fortis (nitric acid) upon a brightened surface of each. The acid must be sufficiently dilute to prevent the formation of frothy gas bubbles. The drop placed upon steel becomes darkened to a resemblance of ink through the separation of solid carbon, which remains float- ing in the acid by reason of not being dissolved like the iron. Acting upon wrought-iron, the drop of acid soon becomes tinged yellowish brown, which gradually changes to a greenish colour. Upon washing off the acid with cold water, very slight rubbing removes almost all trace of the spot from the iron^ whereas there is a dark stain left upon the steel. Steel in a hardened state exhibits more decided and rapid separation of carbon, and bears a deeper stain after washing than the same steel in a softened state. This arises, probably, iroia the more porous condition of hardened steel, due to its permanent expansion by hardening. TTie bevel edge of a hatchet, ground through both wrought- iron and steel, is convenient for this experiment. The line of junction of the iron and steel can usually be seen by reflected light, but if not thus discernible, it Cfin be readily distinguished by drawing a little aqua-fortis across the bevel. The same dilute acid will act upon brightened grey, chilled grey, mottled, and white cast-iron with much the same effect as produced upon wrought-iron, but with less coloration in the cases of chilled and naturally white cast-irons. In each case, if washed and slightly rubbed, after having been acted upon five or ten minutes by the acid, scarcely any trace of the spot remains upon cast-iron. Brightened steel, rich in carbon, can be distinguished, when hardened, from mild or sligrhtly carburized steel, similarly NOTES. 195 brightened and liardened, by merely pla*cing the two sorts side by side, whereupon the former will be observed to have a decided yellowish tint, but a silvery whiteness will be shown by the latter. Note to Page 16. Seat developed in the Bessemer converter during blowing. — The chilling effect of blast blown downwards into molten iron is well known. In refLning-fires this is compensated by the com- bn/stion of a considerable quantity of fuel upon the surface of the molten iron. By introducing the blast at the bottom of a ** converter," the heat of chemical combination becomes well dif- fused throughout, and is largely absorbed by, the charge. In the case of the refinery, the reactions occurring on or near the surface permit the upward escape of heat without directly con- tributing to the liquefaction of the mass. Note to Page 17. Bessemer Steel* — In Sweden, first-class razors and cutlery are made out of steel manufactured by this process from pig- iron derived from very pure iron ores smelted with charcoal. Bessemer steel, or steely-iron, for wire drawing and sheet rolling, contains from 0*05 to 0*15 per cent, of carbon ; steel for boat, bridge, and boiler plates, railway axles, and gun barrels from 0*3 to 0*4 per cent, of carbon ; for tyres and rails from 0*4 to 0*5 per cent. ; for files, razors, and cutlery, 1*0 to 1*5 per cent. Swedish Bessemer steel must be quite suitable for borers and other mining tools. Note to Page 21. Case-hardening. — Strongly-heated wrought-iron plunged into fine charcoal powder, or sprinkled with it, becomes skin carburized. Only a very thin coating of steel is formed by the experiment ; but, after hardening, it will resist a file. Eussian sheet-iron, so generally celebrated for toughness, is hammered — prior to the finishing process — in piles at a red heat, in which the sheets are separated from each other by a thin layer of nearly impalpable charcoal powder. This operation, no doubt, eOects a degree of carburization sufficient to partly account for k2 196 MININO TOOLS. the excellence of the sheets, which might he called steel, or steely-iron sheets. We have drawn attention, on page 32, to the likelihood of similar skin carhurization in the process of oil hardening. KoTB TO Paob 24. Welding Steel, — Some smiths mix a little sal-ammoniac with the horax used for forming a glaze to prevent scaling in draw- ing heats. Ahout 1 part of the former to 8 or 10 parts of the latter are mixed in a powdered state, and heated over a fire. When melted to a clear liquid, it is poured out to cool, and then pounded up for use as required. Note to Paob 27. Vaporization of Water during procese of hardening eteel,-^ Sainte-Claire Deville recently found that the higher the tem- perature iron is raised to before plunging into water, the less water is decomposed during the first given measure of time after the instant of immersion. He concluded that the affinity of the iron for the oxygen in water decreased with increase of tem- perature, or, what amounts to the same, that the affinity of hydrogen for its accompanying oxygen in water increased notably with increase of temperature. The fact observed may be influenced by the well-known spheroidal condition which water assumes when in contact with heated metals, besides by the greatly increased tension of the envelope of vapour surrounding a more highly heated mass of iron when in water — a circimistance which would prevent the access of equal quantities of water to the iron. The phenomenon above referred to must have an influence on the operation of hardening steel. This operation is also greatly influenced by the shape and mass of articles under treatment. A 1-inch cube of steel exposes 6 square inches of surface. upon which water can operate for cooling; while a 12-inch cube, containing 1,728 cubic inches, exposes only 864 square inches of surface, or only } a square inch of surface per cubic inch of content, instead of 6 square inches per cubic inch, as in the first case. In. this example the ratio of cooling surface per cubic inch of content in the two cubes is as 12 to 1, so that to obtain equal effects in the same time, twelve times the NOTES. 197 quantity of water, per unit of surface, most come into contact with the larger cube, and the heat or caloric must travel out through the mass twelve times faster — the first condition diffi- cult, and the last impossible, to obtain. For hardening smiths' anvils — and heavy sledges, referred to on page 70 — large running streams of cold water are requisite, but even then the articles are often too soft, owing to the annealing influence of heat slowly travelling from their centres. For obtaining sufficient hardness in dies used for coining — ^which, though not of large mass, require to be exceedingly hard — a stream of cold water escaping from heavy pressure is used. Note to Paob 35. Tempering Coloure, — The various colours occurring in regular order on the surface of either brightened iron or steel are attributable to the decomposition of light by the film of oxide of iron — ;which increases in thickness — ^formed on the article. The colours can be produced upon brightened soft as well as upon hardened steel. Misleading consequences as to the quality of steel, and mischief to others, have been effected by ill-disposed workmen acquainted with the fact that colours can be reproduced on steel already tempered. Notes to Page 39. Ited-aeh Coal, — The depth of reddish coloration of the ashes from this, in conjunction with the quantity of ash, is an index to the amount of sulphur existing as iron pyrites in the coaL The deeper the redness the greater is the proportion of oxide of iron, representing a larger amount of pyrites. Saws are invariably hardened in oil, which also toughens them. Various oils are used, as linseed, whale, &c. The oil bath is kept heated to a certain point — often about 200** Fah. — to render it thinly liquid ; thus, by its increased fluidity, to accelerate the abstraction of heat by convection. In regular work more than one oil bath is necessary, because the tem- perature of oil very rapidly rises (already referred to on page 26), and above a certain point it will not harden plates of ordinary thickness. At the most favourable temperature it is 198 MlNliTG TOOLS. Tery difficult to " strike " hardness through saw blades which are as much as f -inch in thickness. Some reference has been made to the yarions sorts of tamp- ing in common use in connection with rock blasting. When nitro-glycerine — discovered by Nobel — ^was first being intro- duced as an explosive agent, one point, urged strongly in its feivour, rested on the convenience it oflTered regarding tamping. A little soft clay, mould, dust, or sand, gently placed against the charge, afforded sufficient resistance to cause most effective blasts by using nitro-glycerine, because of the instsmtaneous and violent action of its explosive force. Even water tamping was adequate, and for downward holes nothing could be more con- venient. Necessity for claying wet holes disappeared. The charge had simply to be poured in, that it might sink to the bottom of the water. In case a faulty fuse caused a mis*^ fire, there was no occasion for risking the loosening out of tamping by prickers, or otherwise, in order to recharge. Tamping bars were, so far, valueless. To be able to discard their use entirely could grieve no one. The necessity, however, for creating parliamentary restric- tion against the employment of nitro-glycerine was soon sug- gested by several calamitous accidents which attended its storage, transit, and use, and which soon caused its destructive peculiarities to be regarded with widespread alarm. Many who looked forward to increased prosperity of mining industry regretted that an explosive agent, possessing after all so much to recommend it, should, notwithstanding, be characterized by such dangerous attributes. Since that time Nobel set himself the task of discovering a safeguard against the danger, and of producing a compound having practically the enormous strength of nitro-glycerine, yet without its special drawbacks, and his labours have been encouragingly rewarded by the production of dynamife, said to consist of about 75 per cent, of nitro-glycerine and 25 per cent, of soft and porous silicious matter.* The compound is of pasty consistence. Lit by fire in the open air it bums away in a * Porosity seems to be an important character, to render the material sufficiently absorbent to imbibe all the nitro-glycerine, and secure against any separation of the same in free drops, which Would be extremely dan- gerous. NOTBS. 199 very qtiiet manner, but if fired by a detonating or percussion cap, or gunpowder, it explodes with almost incredible force. Sand tamping, gently laid against it, is sufficient for dry holes, and water tamping serves for wet ones. Its extreme quickness in exploding makes it highly efFectire, even in blasting open, fissured, or potty ground, where ordinary blasting powder would be of little or no good. Dynamite has been proved to keep without any deterioration for years. If frozen, it is put in a warm place until softened fit for use. It is used in cartridges of oiled paper, or tin, each having a fuse with a cap fastened on one end, which penetrates the charge, and is secured in place by a string tied aroimd the neck of the cartridge. At about 28. per pound, in small quantities, it may seem to be expensive, but against this must be set its far greater strength and convenience than blasting powder, as well as its better adaptability for small bore-holes. Nitrous oxide fumes from exploded nitro-glycerine have been complained of, but dynamite has acquired great favour in actual work on many parts of the Continent ; and the risk of its exploding under any ordinary conditions, excepting those of actual work, is sufficiently remote to satisfy all reasonable requirements. Another compound with which we have more recently been brought acquainted in this country is lithofracteury first brought out under that expressive name in Germany, by Professor Engels of Cologne. According to accounts, it consists of 75 per cent, of nitro-glycerine, and the rest gun-cotton, con- stituents of gunpowder, and infusorial earth. Lithofracteur is a black plastic substance, manufactured (under trade secrets) so that it may be made up into cartridges of any sizes. It is employed much like dynamite, and offers similar advantages regarding tamping, &c. Fired by a capped or percussion fuse, it gives out immense force, otherwise there appears to be practically no liability of explosion. For some time past, it has been used in Germany with good results, and lately it has been submitted to the most searching tests upon its strength and safety at quarries near Shrewsbury, owned by Mr. R S. France, the results being very convincing of its value. The encouragement given by that gentleman to the carrying out of the experiments — no cost being spared to make them con- clusive — deserves to be acknowledged in high terms. 200 Mimi^G TOOLS. The chief difference between dynamite and lithofractenr appears to be that the latter contains a small percentage of explosive ingredients besides nitro-glyceriue, and therefore it may be expected to be somewhat stronger, which is some advantage, providing no element of safety be thereby sacrificed. Since nitro-glycerine happens to enter into the composition of such explosive mixtures as those referred to, we are at present prohibited in this country from benefiting by the ad- vantages accruing from their use. On the Continent their application is not hampered by any Nitro-glycerine Act, bnt their superiority, compared with powder, is taken advantage of daily. In this comitry the mining portion of the community is not prone to agitation, but every day adds to the dissatis- feustion felt towards the Act alluded to, and the anxiety to witness proper modification thereof is already very great. 201 INDEX. Adze-hbads, weig^ht and cost o^ 109. Air, composition o^ 6: scaling effect o^ 6, 193; upon sted, 23. American picks, 84. Anchor-h^id picks, 74. Annealing in oil bath, 27, 82. Ash, age for felling, and season, 186 ; average produce of, per acre, 187 ; for helyes, soils and climate for growth o^ 184; imported, 186; price ol^ 186; trees, rate of growth, 185. Aines in coal, 88, 197. Angers, 42, 161. Australian pick, 84. Axe (see also Hatchet), 103; angle of cutting edge, 106 ; claw ot 104; cost of, 108; cutting edge of, 104, 106, 107 ; difference between it and the hatchet, 104 ; felling, 107 ; forest, 104 ; handles, 105, 183; heads, advantage of inlying, 109; forging and tem- pering, 108; construction, sizes and weights ol^ 104, 105, 107; Irish, 103; Kent, 104; mattock, 159; mortise, 107; Newcastle, 104 ; Scotch, 104 ; side or squar- ing, 107; stone, 153; wedge, 104; Yorkshire, 104. Ballast shovels, 97. Bar-iron, weight of round and square, 189. Bars, size, weight, and cost of^ 157 ; useid in foreign mines, 158. Bathstone, jadding in quarries, 148. Beater, or beating-pick, 170. Bell-boz, 167. Bell-screw, 165. Benching, 75; down, by machines, 148. Bessemer process for steeLmaMng, 15-19, 80; over-blown charges, 17; manganese for, 18: influence of sulphur and phosphorus, 19; heat developed, 16, 195. Bits, borer-, removing firagments o^ firom bore-holes, 132, 168. Blast, scaling effect ot, 6, 198. Blasting, danger of using smilt and train, 137. Blister-steel, 20. Borax for welding steel, 24. Borers, 42; auger-shell, 61; bits ol^ 42, 48; effectiveness of short, 46; for deep holes, bow-bit, 60; double nicker-bit, 61 ; S-bit, 61 ; separate bits for large sizes, 61 : for soft ground, 62; for stiff days, 62; hardening, 83; sizes of bit, shaft or stock, 48. Borer-steel, 45. Borers, striking-, making and using, 45. Borer-bits, angle of cutting-edge, 48; backward edges, 49; bow, 47; club, 59; colours for tem- Serin^, 53; crescent-shape, 69; efective shapes, 49 ; forging, 47, 49, 66, 66 'f impaired in use, 66; strength mfluenced by shape ol^ 48 ; injured b^ overheating, 66: ni(^er, 59; nipped comers oi^ 49; odd-comex^ 49; temi>er- ing, 85» 87, 51, 52— in oil, 58; precaution in hardening, 51; revolving, for coal, 60 ; straight, 47 ; swallow-tail, 59 ; time taken to sharpen and temper, 56 ; tool for shi^ening, 49 ; width oi^ in sets, 47. Bore-holes for blasting, ordinary sizes, 56 ; putting in pipe-linings, 168. Boring dust, 130. Boring, hardness of some rooks, 51; mallet, 65; tools, 162-169 (see other Miscellaneous Tools, also Borers) ; use of cutting oar- rots or cores, 167. Bottie-jadc, 171. Bottom pick, 77. Box quarries, jadding toolB used in, 148. Brace key, 162. 3 202 INDEX. Breaking etraiiui of metals and timber, 188. Bronze and copper shooting nee- dles, prickers and tamping bars, 138, 139, 141. Broom used for ore-dressing, 169. Bucking iron, 67. Bull crook, 169. Bulling shovel, 170. Cakt-hookb, 173. Carbon, forms of; 12 ; afiBnities c^, 32 ; modes of, in iron, 12. ' in oil, 31 ; in pig or cast- iron, 3, 13, 16; in steel, 18-19, 22, 31 ; in wood, 81. -, in steel, hardening pro- perty of; 25, 28; influence upon welmng, 14 ; upon tem]pering, 35. -, removal from pig or cast- iron, 3, 16, 23, 31. Carbonic acid, oxidizing influence, 193. Carbonic oxide, formed bj Besse- mer process, 16; carourizing property oi^ 198; for heating nurnaoe, 33. Carbonization of oil, 27, 81; of wood, 31. Carburization of iron, 19, 21, 193, 195 ; of steel, 32. Carrots or cores, advantage of cutting in bore-holes, 166. Cartridges for blasting, 138. CaBC-hardening, 21, 22, 82, 195. Caat-steel, 22; picks, 89; sledges^ 71. Cat's-head sledge, 65. Cementation process for steeL 19. Chuns, weight and strength of, 191. Charcoal for case-hardening, 195; for steel-making, 19. Cheek-head hammers, 64. Chips and clamps, 147. Chisels, firmer and mortise, cost 0^160. Chisels or borers, hardening, 83, 51. 54 ; tempering, 35, 51. Cinders (see Slags). CSUunps and chips, 147. Claw. 165 ; -bar, 157. Clay irons, 134 ; cost of; 136 ; use o^ 135, 136. Clay shale in coal, 89 ; effect upon *^heat8,» 40. Clinker from coal, 88, 40. Coal, ash. &c^ in, 88, 40 ; impor- tance of good quality for foiving, 47 ; lime in, 40 ; pyrites and sul- phur in, 39 ; shale in, 89 ; silioa m, 40.* , caMngf 89; suitable for hardening-nre, 83. Coal, impure, effect upon weld- ing, 40. f red-ash, 89. 197 ; smith's, 88. •, washing o^ 40. Cobbing haimner, 67. Coil-drag, 164, Cold-short iron, 2, 10. Colours during temx)ering, 86, 197. on brightened iron, 85k 197. Copper and bronze shooting needles and prickers, 188, 139. Corbel-bits to counteract wincing, 80. Crane hooks, 178. Crook-bar, 157. Crosscut saw. 111. Crowbar, 156. Cutting coal, side cuts, && Cutting picks, 76» 77, 7& Cut-off pick, 76. Dakgbb of firing charges by smift, 187. Bark shops for hardening, 88. Dead-work picks, 76-78, 81. Decarburization of pig-iron, 8» 11; of cast-iron, 23. Devon shovel, 96. Dibber, 158. Dipper or bail, 170. Drag-twist, 131. Drawing cap, 168. Drills, 42. Driver, or driving punch, 171. Driving iron, 154. Dynamite, 198. Elbow- AKGHOR pick, 78. Elbow-head pick, 74. Electricity for safe firing of charges, 140. Expansion of mercury, oil, and water, 26. of steel by hardening, 25, 194. Eyes of foreign picks, 82, 88 ; of hammers, 64; of picks, 80; of sledges, 68. Factors r axes, ahapD vid len^n of, 105^ ■huw, liMi, andijort of, 188, ISi. Hu^ened etee], tedtuitr o^ ^, 180; eOeotoCeidd draughts, aa Hardeniii^ Bledses, 70. Hardening sleel, SS, 38, 61, IM; flaids tor, m, 197 ; b«st best tor, tS; lnlKHUn^iTatfli,S8; heatinR fonuce for, S2. 88 ; molten lead f0r,88i ooal for, SO; darkened ebops fbr, 38. oity, 28-81. ;of, se En oil, tanghDuiog wator oraoks by. Hurduesa of some locke for boring. Hatchet (see bIbo Aie), 103; blade at, lOS; description of, 108, lOfi; tTTim ot 103, 106; fondgn, 109 ; handles, 105 ; heads i^ 103, IW, 101 ; poll oC loe; welgfat of heads, 10^ 107. fieat, Utteet upon rted, I9. , best fbr hardaning, S8 ; tempering, 31. Heatin's tongs, 168. HeaB,&f., &blBa^ ISiij feather ( ■wedging, 1T7, BhOTBlH. 17S, i^i, 114; Ikon'ol, l ™" , 177: fitting Huu 78; tor pioks and ^r picJ^ boir _„..,- ,-. for boring ham- ond sled^res, 66; l^gtbs 17; time taken to make and fit, ir picks and sledges, 181 ; warp- 3g ot 179 ; vaflt«ra uid numbers Lade Domalog,180; Tood suited liig, 70 B6. Ling picks, 76<78 ; taper of tjpsi r ore-dreeaing, 100. , miter, 30; Ubara- , distingnislied tram stHd, ig to wronght, 4, 188. ., pure, 2; slBdy, 196) nial- able cast, 23. -, oxides of, 8, M, 38; snl- tiidefl 0^ 89, pyrites, 69. - aoale, S ; prodootion o^ S, ts ; Dompcaiaan of, 8, 8 ; mag- EtisiD at, 9 ; diffisi^t fnsibltitjr % e : effect of, upon welds, 6 ; imbinaUon with saiHl, 9 ; fturi- le campound with sand, 7, 18. -, heated, scaling in watar, IT, 1,33,198. - ores, 2 ; fluxing m dagging. • ; phosphorus ii^ 2, 19 ; a L, le ; stilphur in, 8, 19 ; i: 304 in: iTtn, jiUored irith raunseH, IS. - — , WTOiwhtt 1 1 pmiuoHtioii frf^ 4 : cheaplr-Dude qualitr, 4 ; fll»g in, *; ireight ot 4, ^ 168) ctrengUi ot 1, 6, IBS, 189; fras- tore Q^ 10 ; HAling ot, o, IPS » ■kinf]^ 11 1 tertingot IS! irdd- mg property of, 5 ; cuboriiaticni c4 1», 11, 1%: oise-bwdeniiu ■A SI, 196; Dubon in, 1!; oold^ ■hort, i; nd-shoit, 2, B9 : effect of Tibi-ltion, IS ; 01 oold, 13. Juxi, «ait of, ITS. jAddiiw, Ifil, lErS. ^^inBi.lGl; piokg, 11% lEO. Iiftiiig-dog«, IBS. lime for uon-Bznelbng, { wcUiiw, B; iaooti,1ti. UUa&HCtenr, II Long-pod ugon, IG Loap-cUw, lal. IiDi^p Bledgc^ e& Karlins-SIiiks, 19S. llatsh,19e. Mmttock, f 1 i ooet ot 160. HeaLlSO. Hd^poinla of metaU, ST, 4 riaticaioC ST. XeUla Mid timber, w^^u ai breatjng itnini at IBB. Hetal ibeet*, mdght ot 100. MiscelluieoiiB took, 130. IBS; cost ot iSBi daugvrg in KipIung-ftiA, in. Nitrogen Ibr uteel eo n t Mliny , H. NltKMl^oeniha, ISB. Nlieg«tpiGk,81. Picker, we. Piok-hesd, nuking, SI, SE> ; ihKi* and veigbt hccoraing to iroA to b« done, 14-19, ^ Si. 8T-6S Piok bdrs, 176 ; vuHung, TO. Bcki, utiOD and VH^ TS; out- uid vei^tnwd- T«;inlWi~ ahire, for ' r tip^ 18; Cnm NorUiiinibecUnd, IS; in _.. _ T8; in B. W^ii, fe bcUncand cDttiug, rei^rdr'apate^Slt heads, ant c^ 88 ; iwadi, lei^:tha Dt for hiding *ad cntttu^, n : nsed in BT^Inlee, TT. , dead-work, ie-18, SI. , driving ot Mom, IT, 70. , beads ot nuking, 87, B>i ahape and might of SndM, T4- l%I^Sl,B7-a£ , poll-, ibrm HUd TS^t ol Comuh, 78; lued in Berbnhire, 7I> ; Dsad in niDlahite, 7§ ; «r- nwi4 T9i si»of itam (dt hA Biinnia,TE>. Fttohfork, U». Flstdayer'ii iidie, Hit«laying tools, _ PIMlngahaveKSa. rtyiDBtools, B Bmilmr >dza. lOQ. Balibig btdkai rodi Dnt of boi»- bolM or pamn, list, VO, la. Boko, SDBt (A Ifll. Bed-uh oobI, EK>. 18T. R«d-ahort iron, S, 89. R^niOfrpig-inHLS; Idh Id mlirht ne, 4,188. BiTSliine, Book pink, . Bods ol liaie-balei or pnmpa, lAinng "wlwii broken, 104, 160^ ^■^™ "* for waldinff, T, ^ ; huible oon poond vritb kbIo, T ] oombini oon with Kale, R. I. 205 3hw«, bUdei o^ 111 ; mat oL 111, 112, IX; oKWMiit, nil oroaaoni huid, 113; desmiptlon and ori^uLof, llOi handi 111; bond, viStb and thicfcneM ot pUta, BoclietB of, lie,' les ; liardening-, 197; aclwtin^, good points in, 124; nbarpemn^ teeth o^ 113; stone, 1^; cutting damp free- jngla °t cnttiiw edge. 118; bevellmg, effect oi lie ; eare in flline, IM; dog-teeth, 130; duBt pressed between, IW ; form pmng, llB;fiiriii (Or scoring, ; boating of, in ifork, IKl; lin ot tips, 124. 123; number incb for liaod hbws, IJS; pog l«th, lil ; piloh ot 118; Bet ording to ohHTsoter of wood m, uS; letting, lit; aeUing ■ti oe saw., IM; .hort teetl^ ; site of, Ul : sp»« ba- len, 123 ; siMoiding to aharih- t« grain of wood aawn, 123; apaoee ui relation to strength o^ 1S9. Saw t«etb, tendency (^ iondaom BCHbbingpiokiSS. Seals, iron [see Inm Hale). ScarB for i"ldillKT| remoral of ir spoon, 131. n ■(ud«r, IS Bsrtqien, laiC ise. goraping sboT^. 101. Sorew-aoger, 160. Screw-Boant, 1«S. ?^ormoC IM BharpenuvHJidtcmporing; borer- bite, 4T-Mi timetaksn,M; pioks. Bhorels, uwle of hdie viUi plate, Mi bnlliiw. no; uwt of, UO; grease ol, Ss ; dea»lTiticm ot, M, M ; DeTDn, or laDg-bHndJed, B6 ; edgei ot BO; eSect of priziiie', in lue, 99; fcreign, 101 ; (i-yinff- »n, 97; HTBTBl, sa; plntes uf, 04 ; moae oy roUiAg and plulin^, S6 ; moolh of, B8 ! proiwea, 9; -. Qoitlity ol, flS; Tound'Eoouth, »7i Bopaping, (Bnd trojB.) 101; to brejt, M, 100; wooden, of 16; in goal, 40. BOioOD in pi^Iron, 16. Bkinofbar^Sin,"-' Blag i foige and m m wrought-irc" Socket-bar or becbe, IW. Ep^es, 84 1 ijaj or gniting, 98, Spoiling hatonier, fl7. Specific sraTitiea of metals, See., gpiE^elcisen osed in BcBBBmer S^er. IBS. ' SpliMB, tope, 118. Spoons and Bci'Apers, cost of, 132, Spteadet, used far ote di^saing. "Bpreadine" and"< ra jadding pick, 141 Spring-du^ 1«S- bon in, 18, U . Boaling, or "baniinK"ot M, SI, 83, 1^; hardeiuiig pntport; o^ of, 33, 193 ; lemporing of, 84, SO, as (see Tf mpermg) ; weldabilitj ot 14 : weldjng of, 19fl. , bUBter, 20 ; price for bita, 48; caat, 29; low haat for fOrg- ing, 56; price for borers, 46: ebcar, 24 ; price (or bits, Ac, M : by Ecesemer proOHB, 10, SO, ii, 7a, TS; lengtha, 1 ; weight and coat ol; Suuiffhl-head pick, T4 B ot aafety, 1. 4, 6,1*. ;triking borerB, 44 ; veai o^ 51 stripping mandrel, 77. ripping mandi _.iid-l>locfclS8. HtTunps of hamn: , Sidpbidee of iron, 89. Bulphur, effect upon ~ 2, 39;,infuel, S, — , &o., in pig-iron, diml- Hmib-Btick' 182. Sweep-head pick, 74. TiBii of heata, melting points. &!!., 37, 40; of Bpeoific grarity, Btrengtb and weight of matius and timber, 168: of atren^h and weight of obaina, 191 ; of hemp and wire lOpcB. 1»2, 183 : of weight of bar-u-on, ISSj of sheet metals, 190. INDEX. 207 Tamping bars, 140: bronze fiEtced, 141 ; copper £Eicea, 141 ; cost ot, 142. Tamping case, 143. Tamping, 141 - 143 ; plaster-of- paris, 143 ; water, 198 : or stem- ming, 136: dangers connected with, 141-143, 198. Tempered steel, tenacity and toughness of, 29, 84. Tempering steel, 34, 63 ; best tem- per for tools, 34; influence of carbon percentage upon, 35. , brightened surfiEU>e for, 34, 86; colours, 86l 197; heats, 87; metaUic baths for, 36; method for mining tools, 37. borers, 36, 37, 61, 63 ; in oil, 53 ; chisels, 36, 37 ; picks, 87, 86 ; saws, 197. Testing wrought-iron, 12, 194. Tiger, 163. Tifler, 112, 162. Timber and metals, weight and breaking strain of^ 188, 189 (see Wood). Timber bar, 167. Tips of picks^ 72, 73, 84. Top-sweep pick, 77. Train, 136. Trap, 166. Traversing-jack, 172. Trays used with scrapers, 101. Treenail auger, 161. Tube linings in bore-holes, cut- ting, 169. Twibm, 84. Undbbooiko, 76. Vent hole through tamping, 136. Vibration, effect o^ upon iron, 12. "Wad coil, 164. Washed coal, 40. Water, composition o^ SO; effect of; upon heated iron, 27^ 30 : for hardening, 26 ; expansion o^ 26; vaporization of; 27, 196; hydrogen liberated from, 27. Water cracks produced by harden- Wedge axe, 104. Wedge sledge, 66 ; collier's, 146. Wedges and ^uls, 144. Weight and strength of chains, 191 ; of ropes, 192, 198; of mate- rials, 188-191 ; factors of safety, 190; of wrought-iron, 4, 5, 188, 190. Weight of forge slags, 6 ; of metals and timber, 188 ; of metal sheets, 190; of round and square bar- iron, 189. Welding steel, 14, 196; influence of combined car Don upon, 14. wrought-iroUj 5; shape of scarfis for, 7 ; testmg quality by, 12, 194. -, influence of phosphorus. 194; of sulphur, 39; of dirty coal, 40. slag or cinder firom scale and sand, 7; scale and lime, 9. Wincing, corbel-bits to counter- act, 80; Dean Forest mode of preventing, 80; foreign picks, 82 ; shape of pick-eyes to coun- teract, BO. Wire ropes, weight and strength of, 192, 193. Woodj composition of; 81; car- bonization of, 81; weight and strength of, 189. Worm, 164. Worm-auger, 62. Wrench, 163. I YoLKSHiKB axe, 104. THE END VIBTUS AJND CO., P&lHThBS, CITY BO.U), lONDOM. London, August^ 1871. OF NEW & STANDARD WORKS IN ENGINEERING, ARCHITECTURE, AGRICULTURE, MATHEMATICS, MECHANICS, SCIENCE, &c. &c. PUBUSHBD BY LOGK^WOOD & CO., 7, STATIONERS'-HALL COURT, LUDGATE HILL, E.C. ENGINEERING, SURVEYING, &c. 1 Humberts New Work on Water-Supply. A COMPREHENSIVE TREATISE on the WATER-SUPPLY of CITIES and TOWNS. By William Humber, Assoc. Inst. C.E., and M. Inst. M.E. Author of "Cast and Wrought Iron Bridge Construction," &c. &c. This work, it is expected, will con- tain about 50 Double Plates, and upwards of 300 pages of Text. Imp. 4to, half bound in morocco. \jn the press, *^^* In accumulating injormation for this volume^ the Author has been very liberally assisted by several professional friends^ who have made this department of engineering their special study, lie has thus been in a position to prepare a work which, within the limits of a single volumcy will supply the reader with the most complete and reliable information upon all subjects, theoretical and practical, con- nected with water supply. Through the kindness of Messrs, Ander- son, Bateman, Hcnvksley, Homersham, Baldwin Latham, Lawson^ Milne, Quick, Rcewlitison, Simpson, and others, several works, con- structed and in course of construction, from the designs of these gentle- men, will be fully illustrated and described, AMONGST OTHER IMPORTANT SUBJECTS THE FOLLOWING WILL BE TREATED IN THE text: — Historical Sketch of the means that have been proposed and adopted for the Supply of Water. — Water and the Foreign Matter usiially associated witn it. — Rainfall and Evaporation. — Springs and Subterranean Lakes. — Hydraulics.— The Selection of Sites for Water Works. — Wells. — Reservoirs. — Filtration and Filter Beds. — Reservoir and Filter Bed Appendages. — Pumps and Appendages. — Pumpine Machinery.— Culverts and Conduits, Aqueducts, Syphons, &c. — Distribution of Water. — ^Water Meters and general House Fittings. — Cost of Works for the Supply of Water, — Con- stant and Intermittent Supply. — Su^estions for preparing Plans. &c. &c., together with a Description df the numerous Works illustrated, viz : — ^Aberdeen, Biaeford, Cockermouth, Dublin, Glasgow, Loch Katrine, Liverpool, Manchester, Rotherham, Sunderland, and several others ; with copies of the Contract, Drawings, and Specifi- cation in each case. WORKS PUBLISHED BY LOCKWOOD & CO. Humbers Modem Engineering. First Series. A RECORD of the PROGRElSS of MODERN ENGINEER- ING, 1863. Comprising Civil, Mechanical, Marine, Hydraulic, Kailway, Bridge, and other Engineering Works, &c. By William "HuMBER, Assoc. Inst C.E., &c. Imp. 4to, with 36 Double Plates, drawn to a large scale, and Photographic Portrait of John Hawkshaw, C.E., F.R.S., &c. Price 3/. y, half morocco. List of th£ Plates, NAME AND DESCRIPTION. PLATES. NAME OP ENGINEER. Victoria Station and Roof— L. B.& S. C. Rail x to 8 Mr. R. Jacomb Hood, CE. Southport Pier ' 9 and 10 Mr. James Brunlees, C.E. Victoria Station and Roof— L. C. & D. & G. W. Railways xxtoi5A Mr. John Fowler, CE, Roof of Cremome Music Hall x6 Mr. William Humber, CE. Bridge over G. N. Railway 17 Mr. Joseph Cubitt, CE. Roof of Station — Dutch Rhenish Railway .. xSandig Mr. Euschedi, C£. Bridge over the Thames^West London "Ex.- tension Railway ao to 24 Mr. William Baker, CE. 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"*—/'rttc^ved. 6 WORKS PUBLISHED BY LOCKWOOD & CO. Barlow on the Strength of Materials^ enlarged. A TREATISE ON THE STRENGTH OF MATERIALS, with Rules for application in Architecture, the Construction of Suspension Bridges, Railways, &c ; and an Appendix on the Power of Locomotive Engines, and the effect of Inclined Planes and gradients. By Peter Barlow, F.R.S., Mem. Inst, of France ; of the Imp. and Royal Academies of St Petersburgh and Brussels ; of the Amer. Soc Arts ; and Hon. Mem. Inst. Civil Engineers. A New and considerably Enlarged Edition, revised by his Sons, P. W. Barlow, F.R.S., Mem. Inst. C.E., and W. H. Barlow, F.R.S., Mem. of Council Inst. C.E., to which are added a Sum- mary of Experiments by Eaton Hodgkinson, F.R.S., William Fairbairn, F.R.S., and David Kirkaldy ; an Essay (with Illustrations) on the effect produced by passing Weights over Elastic Bars, by the Rev. Robert Willis, M.A., F.R.S. And Formulae for Calculating Girders, &c. 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'I To supply a universally recognised want of simple formulae, applicable to the varied problems to be met with in ordinary practice, Mr. Humber, ixmose works on modem en^neerine afford sufficient evidence of his qualifications for the task, has compiled his 'HanCK'WQOi> & Ca. Oblique Bridges. A PRACTICAL and THEORETICAL ESSAY on OBLIQUE BRIDGES, with 13 large folding Plates. By Geo. Watson Buck, M. Inst. C.E. Second Edition, corrected by W. H. Barlow, M. Inst, C.E. Imperial 8vo, I2J. cloth. "The standard text-book for all engineers regarding skew arches, is Mr. Buck's treatise, and it would be impossible to consult a better."— Engifieer. •* A very complete treatise on the subject, re-edited by Mr. Barlow, who has added to it a method of making the requisite calculations without the iise of trigonometrical fo rmulae." — Builder. 14 WORKS PUBLISHED BY LOCKWOOD & CO. WeaUs Series of Rudimentary Works. These highly popnlar and cheap Beriea of Books, now oomprisixig upwards of Two Hundred and Fifty distinct Works in almost erery department of Science, Art, and Sduoation, are recommended to the notice of Bngineers, Architects, Builders, Artizana, and Btndents gene- xally, as well as to those interested in Workmen's UbrarieB, Free Zdbraries, liiterary and Scientific Institntions, Ck>llege8, Sohools, Science COaases, ftc, fto. Iiists of the seyeral Series may be had on apidication io IjOOKWOOD ft CO. The following is a Selection of the Works on Civil Engifieering : — STEAM ENGINE. By Dr. Lardneb. ix. TUBULAR AND IRON GIRDER BRIDGES, including the Britannia and Conway Bridges. By G. D. Dempsey. \s. 6d. STEAM BOILERS, their Construction and Management. By R. Armstrong. With Additions, is. 6d. RAILWAY CONSTRUCTION. By Sir M. Stephenson. New JSditum, «. ^ STEAM ENGINE, Mathematical Theory of. By T. Baker, xs. ENGINEER'S GUIDE TO THE ROYAL AND MERCANTILE NAVIES. By a Practical Engineer. Revised by D. F. McCarthy. 3j. LIGHTHOUSES, their Construction and Illumination. By Alan Stevenson. 3^ CRANES AND MACHINERY FOR RAISING HEAVY BODIES, the Art of Constructing. By J. Glynn, i*. CIVIL ENGINEERING. By H. Law and G. R. Burnell. New EdiiioK, ss. DRAINING DISTRICTS AND LANDS. By G. D. Dempsey. zs.6d, | The DRAINING AND SEWAGE OF TOWNS AND BUILDINGS. By fa vols, mr, G. D. Dempsey. a*. J 3*« WELL-SINKING, BORING, AND PUMP WORK. By J. G. Swindell ; Revised by G. R. Burnell. is. ROAD-MAKING AND MAINTENANCE OF MACADAMISED ROADS. By Gen. Sir J. Burgoyne. is. 6d. AGRICULTURAL ENGINEERING, BUILDINGS. MOTIVE POWERS. FIELD MACHINES, MACHINERY AND IMPLEMENTS. By G. H. Andrews, C.E. y, ECONOMY OF FUEL. By T. S. Prideaux. i*. 6d. EMBANKING LANDS FROM THE SEA. By J. Wiggins, ax. WATER POWER, as applied to Mills, &c By J. Glynn. 2*. GAS WORKS, AND THE PRACTICE OF MANUFACTURING AND DISTRIBUTING COAL GAS. By S. Hughes, C.E. 3*. WATERWORKS FOR THE SUPPLY OF CITIES AND TOWNS. By S. Hughes, C.E. y. SUBTERRANEOUS SURVEYING, AND THE MAGNETIC VARIATION OF THE NEEDLE. By T. Fenwick, with Additions by T. Baker, a*. 6d, CIVIL ENGINEERING OF NORTH AMERICA. By D. Steyenson. y. HYDRAULIC ENGINEERING. By G. R. Burnell. 3*. RIVERS AND TORRENTS, with the Method of Regulating their Course and ChaniMb, Navigable Canals, &c., from the Italian of Paul Frisi. ar. 6«/. COMBUSTION OF COAL AND THE PREVENTION OF SMOKE. By C. Wye Williams, M.I.CE. 3*. WATER POWER, as applied to Mills, &c By J. Glynn. 2*. MARINE ENGINES and STEAM VESSELS and the SCREW. By Robbst Murray, C.E. Fifth Edition, y. ENGINEER'S GUIDE TO THE ROYAL AND MERCANTILE NAVIES. By a Practical Engineer. Revised by D. F. McCarthy. WORKS PUBLISHED BY LOCKWOOD & CO. 15 ARCHI TECTUR E, &c. ♦ Construction. THE SCIENCE of BUILDING : an Elementary Treatise on the Principles of Construction. Especially adapted to the Re- quirements of Architectural Students. By E. Wyndham Tarn, M.A., Architect. Illustrated with 47 Wood Engravings. Demy 8vo, price 8j. 6d, cloth. [Recently published, ** A very valuable book, which we strongly recommend to all students." — Builder. *' A modest and valuable book of reference for the student. . . I The formulae wUl be foimd perfectly intelligible and available by the class for whom they are intended.**-^ Athefueutn, "While Mr. Tam*s valuable little volume is quite sufficiently scientific to answer the purposes intended, it is written in a style that will deservedly make it popular. The diagrams are numerous and exceedingly well executed, and the treatise does credit alike to the author and the publisher.']-— ^«,^t«^^ Feb. 17, 1871. **No architectural student should be without this hand-book of constructional knowledge." — Architect. "The book is very far from being a mere compilation ; it is an able digest of information which is only to be found scattered through various works, and contaixB more really original writing than many ptittmg forth far stronger claims to orieinality. .... Mr. Tarn has done his work exceedin^^ly well, and hie has produced a bo^ which ought to earn him the thanks of all architectural students." — Engineering. Beaton* s Pocket Estimator. THE POCKET ESTIMATOR FOR THE BUILDING TRADES, being an easy method of estimating the various parts of a Building collectively, more especially applied to Carpenters' and Joiners' work, priced according to the present value of material and labour. By A. C. Beaton, Author of * Quantities and Measurements.* Numerous Woodcuts. \In the Press. Villa Architecture. A HANDY BOOK of VILLA ARCHITECTURE ; being a Series of Designs for Villa Residences in various Styles. With Detailed Specifications and Estimates. By C WiCKES, Architeot, Author of " The Spires and Towers of the Mediaeval Churches of England," &c. First Series, consisting of 30 Plates ; Second Series, 31 Plates. Complete in i vol., 4to, price 2/. icxf. half morocco. Either Series separate, price i/. yj*. each, half morocco. ' The whole of the designs bear evidence of their being the work of an artistic <(< architect, and they will prove very valuable and suggestive to architects, students, and amateurs." — Building News. The Architect's Guide. THE ARCHITECT'S GUIDE ; or. Office and Pocket Com- panion for Engmeers, Architects, Land and Building Survejrors, Contractors, Builders, Clerks of Works, &c By W. Davis Haskoll, C.E., R. W. Billings, Architect, F. Rogers, and P. Thompson. With numerous Experiments by G. Rennis, C.E., &c. Woodcuts, i2mo, cloth, price y. 6lication of Electrical Science, including its latest Practical Deve- opments, particularly as relating to Aerial and Submarine Tele- graphy. By Henry M. Noad, Ph.D., Lecturer on Chemistry at St. George's Hospital. Post 8vo, 400 Illustrations, \2s, 6d. cloth. " We can recommend Dr. Noad's book for clear style, great range of subject, a eood index, and a plethora of woodcuts. Such collections as the present are indispensable." —AtArfutum. ** A most elaborate compilation of the facts of electricity and magnetism, and of the theories which have been advanced concerning them.*' — Popular Scietice Review, ** Clear, compendious, compact, well illustrated, and well printed, this is an excel- lent manual." — Lancet. v ** We can strongly recommend the work, as an admirable text-book, to every student —beginner or advanced— of electricity.**-— ^»^«^^rw«jf. " The most complete manual on the subject of electricity to be met with.'* — Observer. ** Nothing of value has been pa.ssed over, and nothing given but what will lead to a correct, ana even an exact, knowledge of the present state of electrical science.*'—- Mechanic^ Magazine. " We know of no book on electricity contsuning so much information on experi- mental facts as this does, for the size of it, and no bo ok of any size that contains so complete a range of facts.'* — English Mechanic. Rudimentary Magnetism, RUDIMENTARY MAGNETISM : being a concise exposition of the general principles of Magnetical Science, and the purposes to which it has been appHed. By Sir W. Snow Harris, F.R.S. New and enlarged Edition, with considerable additions by Dr. Noad, Ph. D. Numerous Woodcuts. i2mo. \In the press. Chemical Analysis. THE COMMERCIAL HANDBOOK of CHEMICAL ANA- LYSIS ; or Practical Instructions for the determination of the In- trinsic or Commercial Value of Substances used in Manufactures, in Trades, and in the Arts. By A. Normandy, Author of ** Prac- tical Introduction to Rose's Chemistry,'* and Editor of Rose's "Treatise of Chemical Analysis." Illustrated with Woodcuts. Second and cheaper Edition, post 8vo, 9J. cloth. '* We recommend this book to the careful perusal of every one ; it may be truly affirmed to be of universal interest, and we stronglv recommend it to our readers as a j^ide alike indispensable to the housewife as to the pharmaceutical practitioner."— Medical Times. " The very best work on the subject the English press has yet produced.'*— 3/if- chanici Magazine. Practical Philosophy. A SYNOPSIS of PRACTICAL PHILOSOPHY. By the Rev. John Carr, M. A., late Fellow of Trin. Coll., Cambridge. Second Edition. i8mo, 5^. cloth. 26 WORKS PUBLISHED BY LOCKWOOD & CO. Science and Art. THE YEAR-BOOK of FACTS in SCIENCE and ART ; ex- hibiting the most important Improvements and Discoveries of the Past Year in Mechanics and the Useful Arts, Natural Philosophy, Electricity, Chemistry, Zoology and Botany, Geology and Kune- ralogy, Meteorology and Astronomy. By John Times, F.S.A., Author of "Curiosities of Science," "Things not Generally Known," &c. With Steel Portrait and Vignette. Fcap. 5j. doth. ** This worky ptiblished annually^ records the proceedings of the principal scientific societies^ and is indispensable to cUl who wish to possess a faithful record of the latest novelties in science and the arts. The back Volumes, from 1861 to 1S70, each containing a Steel Portrait, and an extra Volume for 1862, with Photograph, may still be had, price 5^. each. " Persons who wish for a concise annual summary of important scientific events will find their desire in the 'Year Book of Facts.' " — Atkenaum. ^ ** The standard work of its class. Mr. Timbs's ' Year Book * is always full of sQgges- tive and interesting matter, and is an excellent risumi of the year's progress in the sciences and the arts." — Builder. "A correct exponent of scientific process .... a record of abiding interest If anyone wishes to know what progress saence has made, or what has been done in any branch of art during the past year, he has only to turn to Mr. Timbs's pages, and is sure to obtain the required information." — Mechanic/ MagaztMe. ** An invaluable compendium of scientific progress for which the public are indebted to the untiring energy of Mr. Tunbs." — Atlas. ** There is not a more useful or more interesting compilation than the 'Year Book of Facts.' . . . The discrimination with which Mr. Timbs selects his facts, and the admi- rable manner in which he condenses into a comparatively short space all the salient features of the matters which he places on record, are deserving of great praise."— ^Railway Newts, Science and Scripture, SCIENCE ELUCIDATIVE OF SCRIPTURE, AND NOT ANTAGONISTIC TO IT ; being a Series of Essays on— i. Alleged Discrepancies ; 2. The Theory of the Geologists and Figure of the Earth ; 3. The Mosaic Cosmogony ; 4. Miiades in general — Views of Hume and Powell ; 5. The Miracle of Joshua — Views of Dr. Colenso : The Supematurally Impossible ; 6. The Age of the Fixed Stars — their Distances and Masses. By Professor J. R. Young, Author of " A Course of Elementary Mathematics," &c. &c Fcap. 8vo, price 5j. cloth lettered. " Professor Young's examination of the early verses of Genesis, in connectioa with modem scientific hypotheses, is excellent." — English Churchman, " Distin^ished by the true spirit of scientific inquiry, by great knowledge, by keen logical abiUty, and by a style peculiarly clear, easy, and eneigetic." — Nonconfmmisl, " No one can rise from its perusal without being impressed with a sense of the aiB- gular weakness of modem scepticism." — Baptist Magazine. "The author has displayed considerable learning and critical acumen in combatiiv the objections alluded to The volume is one of considerable value, inas- much as it contains much sotmd thought, and is calculated to assist the reader to dis* criminate truth from error, at lea^ so far as a finite mind is able to separate them. The work, therefore, must be considered to be a valuable contribution to ( theological literature."— -CiXy Press, WORKS PUBLISHED BY LOCKWOOD & CO. 27 Geology and Genesis Harmonised. THE TWIN RECORDS of CREATION; or, Geology and Genesis, their Perfect Harmony and Wonderful Concord. By George W. Victor Le Vaux. With numerous Illustrations. Fcap. 8vo, price 5^. cloth, ** We can recommend Mr. Le Vaux as an able and interesting guide .to a popular appreciation of geological science.** — Spectator.^ *' The author combines an unboimded admiration of science with an unbounded admiration of the Written Record. The two impulses are balanced to a nicety ; and the consequence is^ that difficulties, which to minds less evenly poised, would be serious, find immediate solutions of the happiest kinds." — London Review. " A most instructive and readable book. We welcome this volume as aiding in a most important discussion, and commend it to those interested in the subject." — JEvan^lical Magazine. ** Vigorously written, reverent in spirit, stored with instructive geological fact9> and designed to show that there is no discrraancy or inconsistency between the Word and the works of die Creator. The future ot Nature, in connexion with the glorious destiny of man, is vividly conceived." — WatchmoH. " No real difficulty is shirked, and no sophistry is left unexposed." — T/te Rock. Geology y Physical. PHYSICAL GEOLOGY. (Partly based on Major-General Portlock's Rudiments of Geology.) By Ralph Tate, A.L.S., F.G.S. Numerous Woodcuts. i2mo. \yust ready. Geology, Historical. HISTORICAL GEOLOGY. (Partly based on Major-General Portlock*s Rudiments of Geology.) By Ralph Tate, A.L.S., F.G.S. Numerous Woodcuts, i2mo. {just ready. Wood- Carving. INSTRUCTIONS in WOOD-CARVING, for Amateurs; with Hints on Design. By A Lady. In emblematic wrapper, hand- somely printed, with Ten large Plates, price 2s, 6d. " The handicraft of the wood-carver, so well as a book can impart it, may be learnt from * A Lady's ' publication." — Aiheneeum. ** A real practical guide. It is very complete." — Literary Ckurckman, ** The directions given are plain and easily understood, and it forms a very good introduction to the practical part of the carver's art." — English Mechanic. Popular Work on Painting. PAINTING POPULARLY EXPLAINED; with Historical Sketches of the Progress of the Art. By Thomas John Gullick, Painter, and John Timbs, F.S.A- Second Edition, revised and enlarged. With Frontispiece and Vignette. In small 8vo, dr. cloth. %* This Work has been adopted as a Prize-book in the Schools of Art at South Kensington. ** A work that may be advanta|[eously consulted. Much may be learned, even by those who fancy they do not require to be taught, from the careful perusal of this unpretending but comprehensive treatise." — Art Journal. ** A valuable book, which supplies a Mrant. It contains a large amount of original matter, agreeably conveyed, and will be found of value, as well by the young artist seeking information as by the general reader. We give a cordial wdcome to the book, and au^r for it an increasing reputation. '*-y5«/ZflSfr. ** This volume is one that we can heartily recqmmend to all who arc d»sxwA ^ understanding what they admire in a good painting." — Daily Nrws. 28 WORKS PUBLISHED BY LOCKWOOD & CO. Delamotte^s Works on Illumination & Alpfmbets. A PRIMER OF THE ART OF ILLUMINATION ; for the use of Beginners : with a Rudimentary Treatise on the Art, Prac- tical Directions for its Exercise, and numerous Examples taken from Illuminated MSS., printed in Gold and Colours. By F. Dela- MOTTE. Small 4to, price 9^. Elegantly boimd, cloth antique. "A handy book, beautifully illustrated ; the text of which is well written, and cal- culated to be usefuL . . . Theexamplesof ancient MSS. recommended to the student, which, with much good sense, the author chooses from collections accessible to all, are selected with judgment and knowledge, as well as taste." — AtkeMoutn, ORNAMENTAL ALPHABETS, ANCIENT and MEDIAEVAL; from the Eighth Century, with Numerals ; including Gothic, Church-Text, large and small, German, Italian, Arabesque, Initials for Illumination, Monograms, Crosses, &c. &c, for the use of Architectural and Engineering Draughtsmen, Missal Painters, Masons, Decorative Painters, Lithographers, Engravers, Carvers, &c. &c. &c. Collected and engraved by F. Delamott^ and printed in Colours. Royal 8vo, oblong, price 41. cloth. "A well-known engraver and draughtsman has enrolled in this useful book die result of many years' study and research. For those who insert enamelled sentences round gilded chalices, who blazon shop legends over shop-doors, who letter church walls with pithy sentences from the Decalogue, this book wul be usefuL" — Athetumm. EXAMPLES OF MODERN ALPHABETS, PLAIN and ORNA- MENTAL ; including German, Old English, Saxon, Italic, Per- spective, Greek, Hebrew, Court Hand, Engrossing, Tuscan, Riband, Gothic, Rustic, and Arabesque ; with several Original Designs, and an Analysis of the Roman and Old English Alpha- bets, large and small, and Numerals, for the use of Draughtsmen, Surveyors, Masons, Decorative Painters, Lithographers, Engravers, Carvers, &c Collected and engraved by F. Delamotte, and printed in Coloiurs. Royal 8vo, oblong, price 4x. cloth. ** To artists of all classes, but more especially to architects and engravers, tfiis very handsome book will be invaluable. There is comprised in it every possible shape into which the letters of the alphabet and numerals can be formed, and the talent yAndk has been expended in the conception of the various plain and ornamental letters ^ wonderful. " — Standard. MEDIAEVAL ALPHABETS AND INITIALS FOR ILLUMI- NATORS. By F. Delamotte, Illuminator, Designer, and Engraver on Wood. Containing 21 Plates, and Illuminated Htle, printed in Gold and Colours. With an Introduction by J. WiLLlS Brooks. Small 4to, 6s. cloth gilt. " A volume in which the letters of the alphabet come forth glorified in g^ding and all the colours of the prism interwoven and intertwined and intermingled, sometimes with a sort of rainbow arabesque. A poem emblazoned in these characters would be only comparable to one of those delicious love letters symbolized in a bunch of floweis well selected and cleverly arranged."— >$■««. THE EMBROIDERER'S BOOK OF DESIGN ; contaming Initials, Emblems, Cyphers, Monograms, Ornamental Borders, Ecclesias- tical Devices, Mediaeval and Modem Alphabets, and National Emblems. Collected and engraved by F. Delamotte, and printed in Colours. Oblong 10^2! S\o, as. 6sq:^ agriculture endures." — Mark Lane Express, 50 WORKS PUBLISHED BY LOCKWOOD & CO. Scott Burns Introdiution to Farming. THE LESSONS of MY FARM : a Book for Amateur Agricul- tnriats, being an Introduaion to Farm Practice, in the Culture of Crops, the Feeding of Cattle, Management of the Dairy; Ponltiy, and Pigs, and in the Keeping of Farm-work Records. By Robert Scott Burx, Editor of " The Year-Book of Agricaltuzal Facts," &C. With numeroas Illustrations. Fcp. 6r. doth. " A most complete introductiaD to the vhole Tound of fanning pntcdoc." — John BmIL ** There are many hints in it vhich even old &nners need not be ashamed to accept." — Morning Herald. Tables for Laftd Valuers. THE LAND VALUER'S BEST ASSISTANT : being T^ks, on a very much improved Plan, for Calculating the Value of Estates. To which are added. Tables for reducing Scotch, Irish, and Provincial Customary Acres to Statute Measure ; also. Tables of Square Measure, and of the ^'arious Dimoisions of an Acre in Perches and Yards, by which the Contents of any Plot of Ground may be ascertained without the expense of a r^;ular Survey ; &c. By R. Hudson, Civil Engineer. New Edition, with Additions and Corrections, price 4r. strongly bound. " This new edition includes tables for ascertaining die value of leases for any tenn of years ; and for showing how to lay out plots of ground of certain acres in forms, Sfiuare, round, &c., with valuable rules for ascertainii^ the pfx>bable wmth of standing timber to any amount ; and is of incalculaUe value to the country gendonan and pro- fessional man." — Farmer's Journal. The Laws of Mines and Mining Companies. A PRACTICAL TREATISE on the LAW RELATING to MINES and MINING COMPANIES. By Whitton Arun- DELL, Attomey-at-Law. Crown 8vo. 4f. doth. Auctioneer's Assistant. THE APPRAISER, AUCTIONEER, BROKER, HOUSE AND ESTATE AGENT, AND VALUER'S POCKET AS- SISTANT, for the Valuation for Purchase, Sale, or Renewal of Leases, Annuities, and Reversions, and of property generally; with prices for Inventories, &c By John Wheeler, Valuer, &c Third Edition, enlarged, by C NoRRis. Royal 32mo, strongly bound, price Jj. {Just ptiblished. "A neat and concise book of reference, containing an admirable and cleari]F- arranged list of prices for inventories, and a very practical guide to determine die value of furniture, &,c."—Stan4iardf June 37, 1871. The Civil Service Book-keeping. BOOK-KEEPING NO MYSTERY: its Principles popularly ex- plained, and the Theory of Double Entry analysed ; for the use of Young Men commencing Business, Examination Candidates, and Students generally. By an Experienced Book-Keeper, late of H.M. Civil Service. Second Edition. Fcp. 8vo. price 2j. doth. "A book which brings the so-called mysteries within the comprehension of the limplett capacity." — Sunday Times, " It is clear and concise, and exactly such a text-book as students xcquircw**— "^^fy Journal of Education^ WORKS PUBLISHED BY LOCKWOOD & CO. 31 Text-Book for Architects ^ Engineers^ Surveyors^ Land Agents, Country Gentlemen^ &c. A GENERAL TEXT-BOOK for ARCHITECTS, ENGI- NEERS, SURVEYORS, SOLICITORS, AUCTIONEERS, LAND AGENTS, and STEWARDS, in aU their several and varied Professional Occupations ; and for the Assistance and Guidance of Country Gentlemen and others engaged in the Trans- fer, Management, or Improvement of Landed Property ; together with Examples of Villas and Country Houses. By Edward Ryde, Civil Engineer and Land Surveyor. To which are added several Chapters on Agriculture and Landed Property, by Professor Donaldson, Author of several works on Agriculture. With numerous Engravings, in one thick vol. 8vo, price l/. 8^. cloth. CONTENTS. Arithmetic. Plane and Scud Geometby. Mensuration. Trigonometry. Conic Sections. Land Measuring. Land Surveying. Levelling. Plotting. Computation op Areas. Copying Maps. Railway Surveying. Colonial Surveying. Hydraulics in connection WITH Drainagb> Sewerage, AND Water Supply. Timber Measuring. Artificers* Work. Valuation of Estates. Valuation of Tillage and Tenant Right. Valuation of Parishes. Builders' Prices. Dilapidations and Nuisances. The Law relating to Appraisers and Auctioneers. Landlord and Tenant. Tables of Natural Sines and Co- sines ; FOR Reducing Links into Feet, &c. &c. Stamp Laws. Examples of Villas, &c. To which are added Fourteen Chapters ON LANDED PROPERTY. By Professor Donaldson. Chap. I. — Landlord and Tenant : their Position and Connections. Chap. II. — Lease of Land, Conditions and Restrictions ; Choice of Tenant, and Assignation of the Deed. Chap. III. — Cultivation of Land, and Rotation of Crops. Chap. IV.— Buildings necessary on Cultivated Lands : Dwelling-houses, Farmeries, and Cottages for Labourers. Chap. V. — Laying out Farms, Roads, Fences, and Gates. Chap. VI. — Plantations, Yoimg and Old Timber. Chap. VII. — Meadows and Embankments, Beds of Rivers, Water Courses^ and Flooded Grounds. Chap. VIII. — Land Draining, Opened and Covoed : I^lan, Execution, and Arrangement between Landlord and Tenant. Chap. IX. — Minerals, Working, and Value. Chap. X. — Expenses of an Estate. Chap. XI. — ^Valuation of Landed Propertv ; of the Soil, of Houses, of Woods, of Minerals, of Manorial Rights, of Royalties, and of Fee Farm Rents. Chap. XII. — Land Steward and Farm Bailiff : Qualifications and Dudes. Chap. XIII. — Manor Bailiff, Woodreeve, Gardener, and Gamekeeper: thdr Position and Duties. Chap. XIV.— Fixed Days of Audit : Half-yearly Payments of Rents, Form of Notices, Receipts, and •! Cam Books, General Map of Es- tates, &C. 32 WORKS PUBLISHED BY LOCKWOOD & CO. " No Englishman ought to be without tkis 6ook!' EVERY MAN'S OWN LAWYER ; a Handy-Book of the Prin- ciples of Law and Equity. By A Barrister. 8th Edition, carefully revised, including a Summary of the New Bankruptcy Laws, the Fraudulent Debtors Act, the Reported Cases of ^e Courts of Law and Equity, &c. With Notes and References to the Authorities. i2mo, price 6j. 8esj»ons, bv the R«v. T. P. Kirknian. \s. 6rf. 117. SUBTERRANEOrS SURVEYING, AND THE MAG- NETIC VARIATION OP THE NEEDLE, by T. Penwick, with Additions by T. Baker. 2s. firf. 7, STATIONERS* HALL COURT, LUDGATE HILL. CIVIL ENGINEERING WORKS. 131. KEADY-RfiCKONER FOR MILLERS, FARMERS, AND MERCHANTS, showing the Vahie of any Quantity of Corn, with the Approximate Values of Mill-stones & Mill Work. Is. 136. RUDIMENTARY ARITHMETIC, by J. Haddon, edited by A. Arman. Is. tW. 137. KEY TO THE ABOVE, by A. Arman. U, 6d, 147. STEPPING STONE TO ARITHMETIC, by A. ApmMi. U 148. KEY TO THE ABOVE, by A. Arman. 1». 168. THE SLIDE RULE. AND HOW TO USB IT. With Slide Ride in a pocket of cover. Sa. *j>* New Volumes in preparation : — DRAWING AND MEASURING INSTRUMENTS. In- cluding- Instruments employed in Geometrical and Mecha- nical Drawing, the Construetion, Copying, and Measurement of Maps, Plans, &c., by J. F. Heather, M.A. \_Just ready. 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